Flux-cored wire for gas-shielded arc welding, method for welding steel for very low temperature use, and method for manufacturing weld joint
View Patent ↗[Object] There is provided a flux-cored wire capable of obtaining a weld metal having excellent low temperature toughness and improving welding efficiency, in which preheating performed for preventing cold cracking can be omitted or simplified. [Means for Solving Problems] The flux-cored wire includes one or more of CaF 2 , BaF 2 , SrF 2 , MgF 2 , and LiF and, when a total amount thereof is defined as α, the α is 2.0% to 7.0%, by mass %, with respect to a total mass of the flux-cored wire, one or more of a Ti oxide, a Si oxide, a Mg oxide, an Al oxide, a Zr oxide, and a Ca oxide are included in the flux-cored wire, and when a total amount thereof is defined as β, the β is 0.2% to 0.9%, by mass %, with respect to the total mass of the flux-cored wire, a ratio of an amount of the CaF 2 with respect to the α is 0.90 or more, and a ratio of the α with respect to the β is 3.0 or more and 15.0 or less.
1. A flux-cored wire for gas-shielded arc welding comprising:
an outer steel sheath; and
a flux with which the outer steel sheath is filled,
wherein one or more of CaF 2 , BaF 2 , SrF 2 , MgF 2 , and LiF, which are metal fluorides, are included in the flux-cored wire and, when a total amount thereof is defined as α, the α is 2.0% to 7.0%, by mass %, with respect to a total mass of the flux-cored wire,
one or more of a Ti oxide, a Si oxide, a Mg oxide, an Al oxide, a Zr oxide, and a Ca oxide, which are metal oxides, are included in the flux-cored wire and, when a total amount thereof is defined as β, the β is 0.2% to 0.9%, by mass %, with respect to the total mass of the flux-cored wire,
one or more of CaCO 3 , BaCO 3 , SrCO 3 , MgCO 3 , and Li 2 CO 3 , which are metal carbonates, are included in the flux-cored wire and a total amount thereof is less than 0.6%, by mass %, with respect to the total mass of the flux-cored wire,
a ratio of an amount of the CaF 2 with respect to the α is 0.90 or more,
a ratio of the α with respect to the β is 3.0 or more and 15.0 or less,
an amount of the Ti oxide is 0% to 0.4%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Si oxide is 0.2% to 0.5%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Ca oxide is less than 0.20%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an arc stabilizer in the flux is 0% to 0.50%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an iron powder in the flux is less than 5%, by mass %, with respect to the total mass of the flux-cored wire,
chemical compositions except the metal fluorides, the metal oxides, and the metal carbonates include, by mass %, with respect to the total mass of the flux-cored wire,
C: 0.003% to 0.040%;
Si: 0.05% to 0.40%;
Mn: 0.2% to 0.8%;
Al: 0.003% to 0.050%;
Ni: 6.0% to 16.0%;
P: 0.02% or less;
S: 0.01% or less;
Cu: 0% to 0.5%;
Cr: 0% to 0.5%;
Mo: 0% to 0.5%;
V: 0% to 0.2%;
Ti: 0% to 0.1%;
Nb: 0% to 0.1%;
B: 0% to 0.01%;
Mg: 0% to 0.6%;
REM: 0 to 0.0500%; and
a remainder: Fe and an impurity,
a SM defined by expression a is 0.3% to 1.0%,
a Ceq defined by expression b is 0.250% to 0.525%,
SM=[Si]+[Mn]: (Expression a),
Ceq=[C]+( 1/24)[Si]+(⅙)[Mn]+( 1/40)[Ni]+(⅕)[Cr]+(¼)[Mo]+( 1/14)[V]: (Expression b), and
in the Expressions a and b, elements noted in brackets express amounts (mass %) of the elements, respectively.
2. The flux-cored wire for gas-shielded arc welding according to claim 1 , wherein the flux-cored wire includes the outer steel sheath including Ni and the flux filled therein, and
an amount of Ni in the outer steel sheath is 6% to 18%, by mass %, with respect to the total mass of the outer steel sheath.
3. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein an amount of REM in the flux-cored wire is 0.0100% or less, by mass %, with respect to the total mass of the flux-cored wire.
4. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein the amount of the CaO as the Ca oxide in the flux-cored wire is less than 0.10%, by mass %, with respect to the total mass of the flux-cored wire.
5. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein a tensile strength of a weld metal is 660 MPa to 900 MPa in a tensile test to the weld metal regulated in Japanese Industrial Standards JIS Z 3111-2005 in the gas-shielded arc welding using the flux-cored wire.
6. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein a slit-shaped gap does not exist in the outer steel sheath of the flux-cored wire.
7. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein a slit-shaped gap exists in the outer steel sheath of the flux-cored wire.
8. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein a perfluoropolyether oil is applied on a surface of the outer steel sheath of the flux-cored wire.
9. A method for welding steel for very low temperature use, wherein welding is performed with a flux-cored wire for gas-shielded arc welding and with any one of a pure Ar gas, a mixed gas of Ar and 1.5 volume % or less of O 2 or CO 2 , a pure He gas, and a mixed gas of He and 1.5 volume % or less of O 2 or CO 2 as a shielding gas;
wherein the flux-cored wire for gas-shielded arc welding comprises:
an outer steel sheath; and
a flux with which the outer steel sheath is filled,
wherein one or more of CaF 2 , BaF 2 , SrF 2 , MgF 2 , and LiF, which are metal fluorides, are included in the flux-cored wire and, when a total amount thereof is defined as α, the α is 2.0% to 7.0%, by mass %, with respect to a total mass of the flux-cored wire,
one or more of a Ti oxide, a Si oxide, a Mg oxide, an Al oxide, a Zr oxide, and a Ca oxide, which are metal oxides, are included in the flux-cored wire and, when a total amount thereof is defined as β, the β is 0.2% to 0.9%, by mass %, with respect to the total mass of the flux-cored wire,
one or more of CaCO 3 , BaCO 3 , SrCO 3 , MgCO 3 , and Li 2 CO 3 , which are metal carbonates, are included in the flux-cored wire and a total amount thereof is less than 0.6%, by mass %, with respect to the total mass of the flux-cored wire,
a ratio of an amount of the CaF 2 with respect to the α is 0.90 or more,
a ratio of the α with respect to the β is 3.0 or more and 15.0 or less,
an amount of the Ti oxide is 0% to 0.4%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Si oxide is 0.2% to 0.5%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Ca oxide is less than 0.20%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an arc stabilizer in the flux is 0% to 0.50%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an iron powder in the flux is less than 5%, by mass %, with respect to the total mass of the flux-cored wire,
chemical compositions except the metal fluorides, the metal oxides, and the metal carbonates include, by mass %, with respect to the total mass of the flux-cored wire,
C: 0.003% to 0.040%;
Si: 0.05% to 0.40%;
Mn: 0.2% to 0.8%;
Al: 0.003% to 0.050%;
Ni: 6.0% to 16.0%;
P: 0.02% or less;
S: 0.01% or less;
Cu: 0% to 0.5%;
Cr: 0% to 0.5%;
Mo: 0% to 0.5%;
V: 0% to 0.2%;
Ti: 0% to 0.1%;
Nb: 0% to 0.1%;
B: 0% to 0.01%;
Mg: 0% to 0.6%;
REM: 0 to 0.0500%; and
a remainder: Fe and an impurity,
a SM defined by expression a is 0.3% to 1.0%,
a Ceq defined by expression b is 0.250% to 0.525%,
SM=[Si]+[Mn]: (Expression a),
Ceq=[C]+( 1/24)[Si]+(⅙)[Mn]+( 1/40)[Ni]+(⅕)[Cr]+(¼)[Mo]+( 1/14)[V]: (Expression b), and
in the Expressions a and b, elements noted in brackets express amounts (mass %) of the elements, respectively.
10. A method for manufacturing a weld joint, wherein a steel plate in which a thickness is 6 mm to 100 mm, an amount of Ni is 5.5 mass % to 9.5 mass %, and a tensile strength is 660 MPa to 900 MPa is welded with a flux-cored wire for gas-shielded arc welding and with any one of a pure Ar gas, a mixed gas of Ar and 1.5 volume % or less of O 2 or CO 2 , a pure He gas, and a mixed gas of He and 1.5 volume % or less of O 2 or CO 2 as a shielding gas;
wherein the flux-cored wire for gas-shielded arc welding comprises:
an outer steel sheath; and
a flux with which the outer steel sheath is filled,
wherein one or more of CaF 2 , BaF 2 , SrF 2 , MgF 2 , and LiF, which are metal fluorides, are included in the flux-cored wire and, when a total amount thereof is defined as α, the α is 2.0% to 7.0%, by mass %, with respect to a total mass of the flux-cored wire,
one or more of a Ti oxide, a Si oxide, a Mg oxide, an Al oxide, a Zr oxide, and a Ca oxide, which are metal oxides, are included in the flux-cored wire and, when a total amount thereof is defined as β, the β is 0.2% to 0.9%, by mass %, with respect to the total mass of the flux-cored wire,
one or more of CaCO 3 , BaCO 3 , SrCO 3 , MgCO 3 , and Li 7 CO 3 , which are metal carbonates, are included in the flux-cored wire and a total amount thereof is less than 0.6%, by mass %, with respect to the total mass of the flux-cored wire,
a ratio of an amount of the CaF 2 with respect to the α is 0.90 or more,
a ratio of the α with respect to the β is 3.0 or more and 15.0 or less,
an amount of the Ti oxide is 0% to 0.4%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Si oxide is 0.2% to 0.5%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of the Ca oxide is less than 0.20%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an arc stabilizer in the flux is 0% to 0.50%, by mass %, with respect to the total mass of the flux-cored wire,
an amount of an iron powder in the flux is less than 5%, by mass %, with respect to the total mass of the flux-cored wire,
chemical compositions except the metal fluorides, the metal oxides, and the metal carbonates include, by mass %, with respect to the total mass of the flux-cored wire,
C: 0.003% to 0.040%;
Si: 0.05% to 0.40%;
Mn: 0.2% to 0.8%;
Al: 0.003% to 0.050%;
Ni: 6.0% to 16.0%;
P: 0.02% or less;
S: 0.01% or less;
Cu: 0% to 0.5%;
Cr: 0% to 0.5%;
Mo: 0% to 0.5%;
V: 0% to 0.2%;
Ti: 0% to 0.1%;
Nb: 0% to 0.1%;
B: 0% to 0.01%;
Mg: 0% to 0.6%;
REM: 0 to 0.0500%; and
a remainder: Fe and an impurity,
a SM defined by expression a is 0.3% to 1.0%,
a Ceq defined by expression b is 0.250% to 0.525%,
SM=[Si]+[Mn]: (Expression a),
Ceq=[C]+( 1/24)[Si]+(⅙)[Mn]+( 1/40)[Ni]+(⅕)[Cr]+(¼)[Mo]+( 1/14)[V]: (Expression b), and
in the Expressions a and b, elements noted in brackets express amounts (mass %) of the elements, respectively.
11. The flux-cored wire for gas-shielded arc welding according to claim 1 , wherein an amount of REM in the flux-cored wire is 0.0100% or less, by mass %, with respect to the total mass of the flux-cored wire, and the amount of the CaO as the Ca oxide in the flux-cored wire is less than 0.10%, by mass %, with respect to the total mass of the flux-cored wire.
12. The flux-cored wire for gas-shielded arc welding according to claim 1 or 2 , wherein an amount of Mn in the flux-cored wire is 0.2% to 0.7%, by mass %, with respect to the total mass of the flux-cored wire.