Plumbing outlet box with integrated mounting features
View Patent ↗Plumbing outlet boxes, such as for connecting washing machines, ice makers, and other plumbed appliances to plumbing systems, are provided that can be attached to each other without the use of separate connectors or mounting brackets. In particular, plumbing outlet boxes are described that include receiving features and mounting tabs extending outwardly from the side walls. The receiving features and mounting tabs are arranged such that the plumbing outlet box has rotational symmetry. In this way, receiving features may be engaged with mounting tabs of an adjacent plumbing outlet box regardless of the relative orientation of the mating plumbing outlet boxes.
1. A plumbing outlet box configured for mounting within a wall, the plumbing outlet box comprising:
a housing including a top wall, a bottom wall, a first side wall and a second side wall, and an opening providing access into an interior of the housing;
a first receiving feature disposed on the first side wall;
a second receiving feature disposed on the second side wall;
a first mounting tab extending outwardly from the first side wall;
a second mounting tab extending outwardly from the second side wall;
wherein the first receiving feature is located closer to the bottom wall than the first mounting tab and the second receiving feature is located closer to the top wall than the second mounting tab, and wherein each receiving feature is configured to receive an engaging mounting tab of a second plumbing outlet box and each mounting tab is configured to be received by an engaging receiving feature of the second plumbing outlet box;
wherein each mounting tab of the plumbing outlet box comprises a body member extending outwardly from the plumbing outlet box and a turned end, and wherein each of the respective body members is configured to receive a fastener through an opening in the respective body member.
2. The plumbing outlet box according to claim 1 , wherein each receiving feature defines a receiving slot configured to receive the engaging mounting tab of another plumbing outlet box.
3. The plumbing outlet box of claim 2 , wherein at least one receiving slot is defined substantially parallel to the first side wall or second side wall such that the receiving slot is configured to receive the turned end of the engaging mounting tab.
4. The plumbing outlet box of claim 3 , wherein the turned end is configured to extend through the receiving slot and engage a rear surface of the receiving feature.
5. The plumbing outlet box of claim 1 , wherein the body member of the first mounting tab is configured to extend outwardly from the first side wall, wherein the body member of the second mounting tab is configured to extend outwardly from the second side wall, and wherein at least a portion of one of the turned ends is configured to engage the engaging receiving feature.
6. The plumbing outlet box of claim 5 , wherein each turned end is configured to extend at a substantially right angle to a longitudinal direction of a corresponding body member.
7. The plumbing outlet box of claim 5 , wherein each turned end further comprises a ridge configured to engage the engaging receiving feature.
8. The plumbing outlet box of claim 5 , wherein at least a portion of each of the first and second mounting tabs is flexible, such that the mounting tabs are configured to bend to disengage from the engaging receiving feature.
9. A method of installing a plumbing outlet box assembly comprising at least two plumbing outlet boxes within a cutout in a wall, said method comprising:
providing first and second plumbing outlet boxes each having a housing that includes a top wall, a bottom wall, first and second side walls, and an opening providing access into an interior of the housing, wherein a first receiving feature is disposed on the first side wall, a second receiving feature is disposed on the second side wall, a first mounting tab extends outwardly from the first side wall, and a second mounting tab extends outwardly from the second side wall, such that the first receiving feature is located closer to the bottom wall than the first mounting tab and the second receiving feature is located closer to the top wall than the second mounting tab;
engaging the second plumbing outlet box housing to the first plumbing outlet box housing via engagement of one of the first or second mounting tabs of the second plumbing outlet box housing with a corresponding one of the first or second receiving features of the first plumbing outlet box housing and engagement of one of the first or second receiving features of the second plumbing outlet box housing with a corresponding one of the first or second mounting tabs of the first plumbing outlet box housing; and
fastening at least one of the first plumbing outlet box housing or the second plumbing outlet box housing within the cutout,
wherein each mounting tab of the first and second plumbing outlet boxes comprises a body member extending outwardly from a respective first or second plumbing outlet box and further comprises a turned end, and wherein fastening the plumbing outlet box within the cutout comprises inserting a fastener through an opening in the respective body member of the plumbing outlet box.
10. The method of claim 9 , wherein engaging the second plumbing outlet box housing to the first plumbing outlet box housing further comprises inserting the turned end of one of the first or second mounting tabs of the second plumbing outlet box housing into a corresponding one of the first or second receiving features of the first plumbing outlet box housing and inserting one of the first or second mounting tabs of the first plumbing outlet box housing into a corresponding one of the first or second receiving features of the second plumbing outlet box housing.
11. The method of claim 10 , wherein each receiving feature further defines a receiving slot,
wherein the receiving slot is parallel to a corresponding one of the first or second side wall of the first or second plumbing outlet box housing,
wherein inserting the turned end of one of the first or second mounting tabs of the second plumbing outlet box housing into the corresponding one of the first or second receiving features of the first plumbing outlet box housing further comprises inserting the turned end of one of the first or second mounting tabs of the second plumbing outlet box housing from a direction substantially perpendicular to an axis connecting the first and second plumbing outlet box housings, and
wherein inserting the turned end of one of the first or second mounting tabs of the first plumbing outlet box housing into a corresponding one of the first or second receiving features of the second plumbing outlet box housing further comprises inserting the turned end of one of the first or second mounting tabs of the first plumbing outlet box housing from the direction substantially perpendicular to the axis connecting the first and second plumbing outlet box housings.
12. The method of claim 9 , further comprising at least a first configuration and a second configuration,
wherein in the first configuration, engaging the second plumbing outlet box housing to the first plumbing outlet box housing comprises engaging the first receiving feature of the first plumbing outlet box housing with the second mounting tab of the second plumbing outlet box housing and engaging the second receiving feature of the second plumbing outlet box housing with the first mounting tab of the first plumbing outlet box housing; and
wherein in the second configuration, engaging the second plumbing outlet box housing to the first plumbing outlet box housing comprises engaging the second receiving feature of the first plumbing outlet box housing with the second mounting tab of the second plumbing outlet box housing and engaging the second receiving feature of the second plumbing outlet box housing with the second mounting tab of the first plumbing outlet box housing.
13. An assembly of plumbing outlet boxes comprising:
at least a first plumbing outlet box and a second plumbing outlet box each configured for mounting within a wall and each comprising:
a housing including a top wall, a bottom wall, first and second side walls, and an opening providing access into an interior of the housing, wherein a first receiving feature is disposed on the first side wall, a second receiving feature is disposed on the second side wall, a first mounting tab extends outwardly from the first side wall, and a second mounting tab extends outwardly from the second side wall, such that the first receiving feature is located closer to the bottom wall than the first mounting tab and the second receiving feature is located closer to the top wall than the second mounting tab,
wherein the second plumbing outlet box housing is configured to be engaged with the first plumbing outlet box housing via engagement of one of the first or second mounting tabs of the second plumbing outlet box housing with a corresponding one of the first or second receiving features of the first plumbing outlet box housing and engagement of one of the first or second receiving features of the second plumbing outlet box housing with a corresponding one of the first or second mounting tabs of the first plumbing outlet box housing,
wherein the first and second plumbing outlet box housings are configured to be engaged to each other,
wherein each mounting tab of the first and second plumbing outlet boxes comprises a body member extending outwardly from the first or second plumbing outlet box and a turned end,
wherein in a first configuration, the first receiving feature of the first plumbing outlet box housing is configured to engage the second mounting tab of the second plumbing outlet box housing, and the second receiving feature of the second plumbing outlet box housing is configured to engage the first mounting tab of the first plumbing outlet box housing; and
wherein in a second configuration, the second receiving feature of the first plumbing outlet box housing is configured to engage the second mounting tab of the second plumbing outlet box housing, and the second receiving feature of the second plumbing outlet box housing is configured to engage the second mounting tab of the first plumbing outlet box housing.
14. The assembly of claim 13 , wherein at least a portion of each mounting tab is flexible, such that the mounting tab is configured to bend to disengage from a corresponding receiving feature.
15. The assembly of claim 13 , wherein the second plumbing outlet box housing is oriented 180° from the orientation of the first plumbing outlet box housing.
16. The assembly of claim 13 , wherein the first plumbing outlet box housing is configured to be disposed on a first side of a stud, and the second plumbing outlet box housing is configured to be disposed on a second side of the stud.
17. A method of installing a plumbing outlet box assembly comprising at least two plumbing outlet boxes within a cutout in a wall, said method comprising:
providing first and second plumbing outlet boxes each having a housing that includes a top wall, a bottom wall, first and second side walls, and an opening providing access into an interior of the housing, wherein a first receiving feature is disposed on the first side wall, a second receiving feature is disposed on the second side wall, a first mounting tab extends outwardly from the first side wall, and a second mounting tab extends outwardly from the second side wall, such that the first receiving feature is located closer to the bottom wall than the first mounting tab and the second receiving feature is located closer to the top wall than the second mounting tab;
engaging the second plumbing outlet box housing to the first plumbing outlet box housing via engagement of one of the first or second mounting tabs of the second plumbing outlet box housing with a corresponding one of the first or second receiving features of the first plumbing outlet box housing and engagement of one of the first or second receiving features of the second plumbing outlet box housing with a corresponding one of the first or second mounting tabs of the first plumbing outlet box housing; and
fastening at least one of the first plumbing outlet box housing or the second plumbing outlet box housing within the cutout;
wherein each mounting tab of the first and second plumbing outlet boxes comprises a body member extending outwardly from a respective first or second plumbing outlet box and further comprises a turned end;
wherein in a first configuration, engaging the second plumbing outlet box housing to the first plumbing outlet box housing comprises engaging the first receiving feature of the first plumbing outlet box housing with the second mounting tab of the second plumbing outlet box housing and engaging the second receiving feature of the second plumbing outlet box housing with the first mounting tab of the first plumbing outlet box housing; and
wherein in a second configuration, engaging the second plumbing outlet box housing to the first plumbing outlet box housing comprises engaging the second receiving feature of the first plumbing outlet box housing with the second mounting tab of the second plumbing outlet box housing and engaging the second receiving feature of the second plumbing outlet box housing with the second mounting tab of the first plumbing outlet box housing.