IP Library Granted Patent US 10,032,528
Granted Patent B2
US 10,032,528 · App. 14/536,525 · Granted Jul 24, 2018

Fully ceramic micro-encapsulated (FCM) fuel for CANDUs and other reactors

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Quick Facts
Patent No.
US 10,032,528
App. No.
14/536,525
Granted
Jul 24, 2018
Kind
B2
Abstract

A fuel pellet for a nuclear reactor includes a plurality of tristructural-isotropic fuel particles embedded in a structural silicon carbide matrix. A method of manufacturing a fuel pellet includes the steps of coating a plurality of tristructural-isotropic fuel particles with a coating slurry including silicon carbide powder to form a plurality of coated fuel particles; compacting the plurality of fuel particles; and sintering the compacted plurality of fuel particles to form the fuel pellet.

Claims (26)

1. A fuel pellet for a nuclear reactor comprising:

a silicon carbide matrix;

a plurality of tristructural-isotropic fuel particles embedded in the silicon carbide matrix; and

two or more burnable poisons;

wherein:

the two or more burnable poisons include at least one short-acting burnable poison and at least one long-acting burnable poison;

the at least one short-acting burnable poison has a larger neutron absorption cross section compared to the at least one long-acting burnable poison; and

the at least one short-acting burnable poison includes gadolinium oxide and the at least one long-acting burnable poison includes erbium oxide.

2. The fuel pellet of claim 1 , wherein each of the tristructural-isotropic fuel particles is separated from other tristructural-isotropic fuel particles by the silicon carbide matrix.

3. The fuel pellet of claim 1 , wherein the two or more burnable poisons further include boron.

4. The fuel pellet of claim 1 , further comprising:

fabricated coated particles that include the two or more burnable poisons; and

wherein the fabricated coated particles are mixed with the tristructural-isotropic fuel particles in the silicon carbide matrix.

5. The fuel pellet of claim 4 , wherein the fabricated coated particles are bi-structural isotropic particles.

6. The fuel pellet of claim 4 , wherein at least one of the fabricated coated particles includes boron.

7. The fuel pellet of claim 1 , wherein the two or more burnable poisons are contained in the silicon carbide matrix.

8. The fuel pellet of claim 1 , wherein:

each of the tri-structural isotropic fuel particles include:

a fuel kernel; and

four layers of three isotropic materials; and

the four layers of three isotropic materials coat the fuel kernel.

9. The fuel pellet of claim 8 , wherein:

the fuel kernel includes uranium nitride (UN), uranium carbide (UC), uranium oxicarbide (UCO), or uranium dioxide (UO2); and

the four layers of three isotropic materials include a porous buffer layer made of carbon, an inner layer of pyrolytic carbon, a ceramic layer, and an outer layer of pyrolytic carbon.

10. The fuel pellet of claim 9 , wherein the ceramic layer of each of the tri-structural isotropic fuel particles is formed of silicon carbide.

11. The fuel pellet of claim 10 , wherein the ceramic layer formed of silicon carbide of each of the tri-structural isotropic fuel particles includes at least one of the two or more burnable poisons.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2025
From: ULTRA SAFE NUCLEAR CORPORATION; ULTRA SAFE NUCLEAR CORPORATION - TECHNOLOGIES
To: STANDARD NUCLEAR, INC.
Reel/Frame 069869/0982 →
SECURITY INTEREST Recorded Oct 10, 2024
From: ULTRA SAFE NUCLEAR CORPORATION
To: THE AUSTIN COMPANY
Reel/Frame 068866/0712 →
MERGER Recorded Jul 7, 2020
From: ULTRA SAFE NUCLEAR CORPORATION
To: ULTRA SAFE NUCLEAR CORPORATION
Reel/Frame 053135/0271 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2018
From: VENNERI, FRANCESCO
To: ULTRA SAFE NUCLEAR CORPORATION
Reel/Frame 044954/0460 →
Cited By (9)
US 12,347,577 US 12,374,468 US 12,437,887 US 12,437,888 US 12,467,831 US 12,480,860 US 12,525,365 US 12,592,324 US 12,667,857