Drill bits, cutting elements for drill bits, and drilling apparatuses including the same
View Patent ↗A roof-bolt drill bit may have a forward end, a rearward end, and a rotational axis extending between the forward end and the rearward end. A cutting element for the roof-bolt drill bit may include a cutting face and a peripheral surface extending around an outer periphery of the cutting face. The cutting element may include at least one chamfer region and a peripherally extending chamfer extending from the at least one chamfer region along the outer periphery of the cutting element, a width of the at least one chamfer region being greater than a width of the peripherally extending chamfer.
1. A method of manufacturing a cutting element for a roof-bolt drill bit, the method comprising:
providing a superabrasive table, the superabrasive table including:
a cutting face;
a peripheral surface extending along an outer periphery of the cutting face;
forming at least one chamfer region on the superabrasive table;
forming a peripherally extending chamfer on the superabrasive table, the peripherally extending chamfer extending from the at least one chamfer region along the outer periphery of the cutting face;
wherein:
a width of the at least one chamfer region is greater than a width of the peripherally extending chamfer;
each of the at least one chamfer region and the peripherally extending chamfer extends along only a portion of the periphery of the cutting face.
2. The method of claim 1 , wherein forming the at least one chamfer region on the superabrasive table occurs after forming the peripherally extending chamfer.
3. The method of claim 1 , wherein forming at least one of the peripherally extending chamfer and the at least one chamfer region on the superabrasive table comprises removing material from a portion of the superabrasive table between the cutting face and the peripheral surface.
4. The method of claim 3 , wherein removing the material from the portion of the superabrasive table between the cutting face and the peripheral surface comprises at least one of grinding, lapping, and machining the material from the portion of the superabrasive table.
5. The method of claim 1 , wherein a substrate is bonded to the superabrasive table.
6. The method of claim 5 , wherein the at least one chamfer region and the peripherally extending chamfer do not extend to the substrate.
7. The method of claim 1 , further comprising removing at least a portion of a catalyst material from the superabrasive table.
8. The method of claim 1 , wherein the width of the at least one chamfer region is greater than twice the width of the peripherally extending chamfer.
9. The method of claim 1 , wherein:
the at least one chamfer region and the peripherally extending chamfer are defined between a first edge adjacent the cutting face and a second edge adjacent the peripheral surface of the superabrasive table;
a width of the at least one chamfer region between the first edge and the second edge is greater than a width of the peripherally extending chamfer between the first edge and the second edge.
10. The method of claim 9 , wherein the peripherally extending chamfer is formed at a greater angle relative to the cutting face than the at least one chamfer region.
11. The method of claim 9 , wherein the at least one chamfer region is formed to a greater depth than the peripherally extending chamfer.
12. The method of claim 1 , wherein the superabrasive-table comprises polycrystalline diamond.
13. The method of claim 1 , wherein the periphery of the superabrasive table is non-cylindrical.
14. The method of claim 1 , further comprising attaching the cutting element to the roof-bolt drill bit.
15. The method of claim 1 , wherein the at least one chamfer region comprises a first chamfer region and a second chamfer region on a portion of the superabrasive table opposite the first chamfer region, the peripherally extending chamfer extending from the first chamfer region to the second chamfer region.
16. The method of claim 15 , wherein:
the superabrasive table comprises a substantially symmetrical periphery about a plane extending through the cutting element;
the first chamfer region comprises substantially the same shape as the second chamfer region.
17. A method of manufacturing a cutting element for a roof-bolt drill bit, the method comprising:
forming a superabrasive table including:
a cutting face;
a peripheral surface extending along an outer periphery of the cutting face;
forming at least one chamfer region on the superabrasive table;
forming a peripherally extending chamfer on the superabrasive table, the peripherally extending chamfer extending from the at least one chamfer region along the outer periphery of the cutting face;
wherein:
a width of the at least one chamfer region is greater than a width of the peripherally extending chamfer;
each of the at least one chamfer region and the peripherally extending chamfer extends along only a portion of the periphery of the cutting face.
18. The method of claim 17 , wherein forming the at least one chamfer region on the superabrasive table comprises forming the at least one chamfer region or the peripherally extending chamfer during formation of the superabrasive table.
19. The method of claim 17 , wherein forming the peripherally extending chamfer on the superabrasive table comprises forming the at least one chamfer region or the peripherally extending chamfer subsequent to formation of the superabrasive table.
20. The method of claim 17 , wherein forming the superabrasive table comprises sintering the superabrasive table.
21. A method of manufacturing a roof-bolt drill bit, the method comprising:
forming a cutting element including a superabrasive table, the superabrasive table including:
a cutting face;
a peripheral surface extending along an outer periphery of the cutting face;
forming at least one chamfer region on the superabrasive table;
forming a peripherally extending chamfer on the superabrasive table, the peripherally extending chamfer extending from the at least one chamfer region along the outer periphery of the cutting face;
attaching the cutting element to a roof-bolt drill bit body;
wherein:
a width of the at least one chamfer region is greater than a width of the peripherally extending chamfer;
each of the at least one chamfer region and the peripherally extending chamfer extends along only a portion of the periphery of the cutting face.
22. The method of claim 1 , wherein the at least one chamfer region and the peripherally extending chamfer extend along separate portions of the periphery of the cutting face.