IP Library Granted Patent US 9,512,287
Granted Patent B2
US 9,512,287 · App. 14/536,735 · Granted Dec 6, 2016

Modified hybrid silica aerogels

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,512,287
App. No.
14/536,735
Granted
Dec 6, 2016
Kind
B2
Abstract

Disclosed and claimed herein are hybrid silica aerogels containing non-polymeric, functional organic materials covalently bonded at one or both ends to the silica network of the aerogels through a C—Si bond between a carbon atom of the organic material and a silicon atom of the aerogel network. Methods of their preparation are also disclosed.

Claims (25)

1. Hybrid silica aerogel compositions comprising a non-polymeric, functional organic material covalently bonded at one or both ends to the silica network through a C—Si bond between a carbon atom of the organic material and a silicon atom of the network, wherein the non-polymeric, functional organic material is an amine-epoxy adduct.

2. The hybrid aerogel composition of claim 1 , wherein the functional, non-polymeric organic material comprises branched or unbranched alkyl chains of C1-C40 with at least one of OH, NHR, SH, OH-terminated alkoxy, carboxy, phenolic groups are attached to the chain, and wherein a heteroatom may optionally be a part of the chain.

3. The hybrid aerogel composition of claim 2 , wherein the functional, non-polymeric organic material is the reaction product of a glycidyloxyalkyl-trialkoxysilane and an aminoalkyl-trialkoxysilane.

4. The hybrid aerogel composition of claim 3 , wherein the glycidoalkyl-trialkoxysilane is 3-glycidopropyl-trialkoxysilane; and the aminoalkyl-trialkoxysilane is 3-aminopropyl trialkoxysilane.

5. The hybrid aerogel composition of claim 2 , wherein the functional, non-polymeric organic material is the reaction product of an alkyldiol diglycidyl ether and aminoalkyl-trialkoxysilanes.

6. The hybrid aerogel composition of claim 5 , wherein the alkyldiol diglycidyl ether is butaneldiol diglycidyl ether; and the aminoalkyl-trialkoxysilanes are 3-aminopropyl trialkoxysilanes.

7. The hybrid aerogel composition of claim 2 , further comprising at least one functional additive.

8. The hybrid aerogel composition of claim 2 , wherein the composition is reinforced with fibers.

9. A method of preparing hybrid silica aerogel compositions comprising the steps of:

a. combining at least one partially or fully hydrolyzed tetraalkoxysilane, at least one trialkoxysilane covalently bonded to a non-polymeric, functional organic material, and a gelation catalyst to gel the admixture, and

b. drying the gel to obtain an aerogel;

wherein the non-polymeric, functional organic material is an amine-epoxy adduct.

10. The method of claim 9 , wherein the functional, non-polymeric organic material comprises branched or unbranched alkyl chains of C1-C40 with at least one of OH, NHR, SH, OH-terminated alkoxy, carboxy, phenolic groups are attached to the chain, and wherein a heteroatom may optionally be a part of the chain.

11. The method of claim 10 , wherein the functional, non-polymeric organic material is the reaction product of a glycidyloxyalkyl-trialkoxysilane and an aminoalkyl-trialkoxysilane.

12. The method of claim 11 , wherein the glycidoalkyl-trialkoxysilane is 3-glycidopropyl-trialkoxysilane; and the aminoalkyl-trialkoxysilane is 3-aminopropyl trialkoxysilane.

13. The method of claim 10 , wherein the functional, non-polymeric organic material is the reaction product of an alkyldiol diglycidyl ether and aminoalkyl-trialkoxysilanes.

14. The method of claim 13 , wherein the alkyldiol diglycidyl ether is butaneldiol diglycidyl ether; and the aminoalkyl-trialkoxysilanes are 3-aminopropyl trialkoxysilanes.

15. The method of claim 10 , further comprising an aging step after the gelation step, comprising contacting the silanes with an amine containing material.

16. The method of claim 10 , wherein the tetraalkoxysilane comprises between about 10 and about 75% of hydrolysed siloxane.

17. The method of claim 10 , further comprising the step of adding at least one functional additive.

18. The method of claim 10 , further comprising the step of adding reinforcing fibers.

19. The method of claim 10 , wherein the gel is dried using supercritical carbon dioxide.

20. A method of preparing hybrid silica aerogel compositions comprising the steps of:

a. combining at least one partially or fully hydrolyzed tetraalkoxysilane, at least one trialkoxysilane covalently bonded to a non-polymeric, functional organic material free of a urea or a urethane linkage, and a gelation catalyst to gel the admixture, and

b. drying the gel to obtain an aerogel.

Assignments (2)
SECURITY INTEREST Recorded Aug 28, 2024
From: ASPEN AEROGELS, INC.; ASPEN AEROGELS RHODE ISLAND, LLC
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068792/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: RHINE, WENDELL E; COUTINHO, DECIO; DESHPANDE, KIRANMAYI
To: ASPEN AEROGELS, INC.
Reel/Frame 034132/0644 →