IP Library Granted Patent US 9,841,203
Granted Patent B2
US 9,841,203 · App. 14/536,922 · Granted Dec 12, 2017

Apparatus and methods for power stealing by controllers

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Quick Facts
Patent No.
US 9,841,203
App. No.
14/536,922
Granted
Dec 12, 2017
Kind
B2
Abstract

A controller for use in a climate control system includes a power stealing circuit connectible with a control of the climate control system and configured for stealing power via a signal from a power source through the control. An overcurrent limiting circuit is configured to limit a first portion of the signal to prevent a false call for operation of the control. The overcurrent limiting circuit is further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation.

Claims (43)

1. A controller configured for use in a climate control system, the controller comprising:

a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and

an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control;

the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation;

wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

2. The controller of claim 1 , wherein the controller comprises a thermostat.

3. The controller of claim 1 , wherein the power stealing circuit is configured to steal power via the first and second portions of the signal when the signal is determined not to be a call for operation.

4. The controller of claim 1 , wherein the power stealing circuit is configured to steal power via the second portion of the signal when the signal is determined to be a call for operation.

5. A controller configured for use in a climate control system, the controller comprising:

a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;

an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control, the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation; and

a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing by the power stealing circuit.

6. The controller of claim 5 , wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

7. The controller of claim 5 , wherein the call is a call for activating one or more of the following: a furnace control, a universal control, and an air handler control.

8. A controller configured for use in a climate control system, the controller comprising:

a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power from a power source via a signal through the control, without using a common (C) wire from the power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;

an overcurrent limiting circuit configured to limit a first portion of the signal to prevent a false call for operation of the control, the overcurrent limiting circuit further configured not to limit a second portion of the signal to prevent a false call, where the control is configured to recognize only the first portion as determinative of whether the signal is a call for operation; and

a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing by the power stealing circuit;

wherein the power stealing circuit is configured to steal power via a call signal path.

9. A method performed by a controller in a climate control system, the method comprising:

configuring and sending a signal having first and second portions to a control of the climate control system such that only the first portion is determinative of whether the signal is a call for operation of the control;

limiting the first portion to prevent a false call for operation of the control; and

stealing power during at least the second portion, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed;

wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

10. The method of claim 9 , wherein the controller comprises a thermostat.

11. The method of claim 9 , wherein the control is one or more of the following: a furnace control, a universal control, and an air handler control.

12. The method of claim 9 , further comprising:

receiving a power signal from a power source of the climate control system; and

configuring the signal to the control with an amplitude different from an amplitude of the signal from the power source.

13. The method of claim 9 , wherein power is stolen during both the positive and negative portions.

14. A method performed by a controller in a climate control system, the method comprising:

configuring and sending a signal having first and second portions to a control of the climate control system such that only the first portion is determinative of whether the signal is a call for operation of the control;

limiting the first portion to prevent a false call for operation of the control;

stealing power during at least the second portion, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and

generating a call for operation of the control, the call including a signal portion configured to be unrecognized by the control as determinative of whether the signal is a call for operation and to provide a voltage for driving power stealing.

15. The method of claim 14 , wherein the first portion is a positive portion of the signal and the second portion is a negative portion of the signal.

16. A controller configured for use in a climate control system, the controller comprising:

a power stealing circuit configured to be connectible with a control of the climate control system and configured for stealing power via a signal from a power source through the control, without using a common (C) wire from power source and an RC/RH line where power is drawn when a relay switch in the controller is opened/closed; and

an overcurrent limiting circuit configured to limit only a positive portion of the signal to prevent a false call for operation of the control, where only the positive portion is determinative of whether the control recognizes the signal as a call for operation.

17. The controller of claim 16 , further configured to use a voltage across a dropping resistor of the control to drive the power stealing circuit.

18. The controller of claim 16 , wherein the controller comprises a thermostat.

19. The controller of claim 16 , further comprising a call generator configured to provide a call for operation of the control, the call including a signal portion configured to be filtered out by the control.

20. The controller of claim 19 , wherein the call generator comprises a switching device including one or more of the following: a relay, a triac, a thyristor, a transistor, a diode, a diode in series with a relay, a resistor in series with a relay, a voltage divider, and a MOSFET.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068255/0466 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0165 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0333 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0001 →
SUPPLEMENTAL IP ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: COPELAND COMFORT CONTROL LP
Reel/Frame 063804/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PAWAR, HARSHAL MANIK
To: EMERSON ELECTRIC CO.
Reel/Frame 034136/0217 →