Universal gear assembly for automatic pool covers
View Patent ↗A double dog gear assembly having a hollow cylindrical body member extending along a longitudinal axis between a first gear face and a second gear face. A first set of elongated pin slots are formed in the hollow cylindrical body member and spiral in a first direction. A second set of elongated pin slots formed are also formed in the hollow cylindrical body member and spiral in a second direction, which is different than the first direction. A locking pin selectively engages one of the first and second set of elongated pin slots such that the gear assembly can be used in either a left or right installation.
1. A gear assembly for selectively coupling a drive shaft to one of a first output shaft and a second output shaft, said gear assembly comprising:
a control gear comprising:
a body member extending along a longitudinal axis between a first gear face and a second gear face;
a hollow passageway formed in the body member and extending between the first gear face and the second gear face, the hollow passageway configured and dimensioned to receive the drive shaft;
a first set of elongated pin slots formed in the body member, the first set of elongated pin slots spiraling on the body member in a first direction;
a second set of elongated pin slots formed in the body member, the second set of elongated spin slots spiraling on the body member in a second direction, wherein the second direction is different from the first direction;
a plurality of teeth extending from the first gear face of the body member;
a plurality of teeth extending from the second gear face of the body member, wherein each the plurality of teeth extending from the first gear face of the body member and each of the plurality of teeth extending from the second gear face of the body member comprises a rectangular cross section; and
a locking pin configured and dimensioned to engage either of the first set of elongated pin slots and the second set of elongated pin slots.
2. The gear assembly of claim 1 , wherein each the plurality of teeth extending from the first gear face of the body member and each of the plurality of teeth extending from the second gear face of the body member comprises a wedge-shaped top surface.
3. The gear assembly of claim 1 , further comprising an output gear having comprising a plurality of teeth extending therefrom, wherein the plurality of teeth of the output gear are configured and adapted to intermesh with the plurality of teeth extending from the first gear face of the control gear.
4. The gear assembly of claim 3 , wherein the output gear is configured and adapted to couple to the first output shaft.
5. The gear assembly of claim 3 , further comprising an additional output gear comprising a plurality of teeth extending therefrom, wherein the plurality of teeth of the additional output gear are configured and adapted to intermesh with the plurality of teeth extending from the second gear face of the control gear.
6. The gear assembly of claim 5 , wherein the additional output gear is configured and adapted to couple to the second output shaft.
7. The gear assembly of claim 1 , wherein the body member of the control gear is cylindrical.
8. The gear assembly of claim 1 , wherein the first set of elongated pin slots form an angle between about 35 degrees and about 45 degrees with an imaginary plane perpendicular the longitudinal axis of the body member.
9. The gear assembly of claim 8 , wherein the first set of elongated pin slots form an angle of about 40 degrees with an imaginary plane perpendicular the longitudinal axis of the body member.
10. A gear assembly for selectively coupling a drive shaft to one of a first output shaft and a second output shaft, said gear assembly comprising:
a control gear comprising:
a body member extending along a longitudinal axis;
a hollow passageway formed in the body member, the hollow passageway configured and dimensioned to receive the drive shaft;
a locking pin;
a first set of pin slots formed in the body member for receiving the locking pin, the first set of elongated pin slots spiraling on the body member in a first direction; and
a second set of pin slots formed in the body member for receiving the locking pin, the second set of elongated pin slots spiraling on the body member in a second direction, wherein the second direction is different than the first direction,
wherein the locking pin is configured and dimensioned to mount the control gear onto the drive shaft by engaging one of the first set of pins slots and the second set of pin slots,
wherein the first set of pin slots is configured to receive the locking pin and to cause the first output shaft to rotate in a first direction in response to actuation of a motor, and
wherein the second set of pin slots is configured to receive the locking pin and cause the first output shaft to rotate in a second direction in response to actuation of the motor, wherein the first and second directions are different.
11. A gear assembly for selectively coupling a drive shaft to one of a first output shaft and a second output shaft, said gear assembly comprising:
a control gear comprising:
a body member extending along a longitudinal axis;
a hollow passageway formed in the body member and extending along the longitudinal axis, the hollow passageway configured and dimensioned to receive the drive shaft;
a first set of elongated pin slots formed in the body member, the first set of elongated pin slots spiraling on the body member in a first direction,
a second set of elongated pin slots formed in the body member, the second set of elongated pin slots spiraling on the body member in a second direction,
the second direction being different that the first direction; and
a locking pin;
wherein the locking pin is configured and dimensioned to selectively engage one of the first set of elongated pin slots and the second set of elongate pin slots,
wherein the first set of pin slots is configured to cause the control gear to slide in a first axial direction along a length of the drive shaft,
wherein the second set of pin slots is configured to cause the control gear to slide in a second axial direction along the length of the drive shaft, and wherein the first and second axial directions are different.
12. The gear assembly of claim 11 , wherein the first set of elongated pin slots form an angle between about 35 degrees and about 45 degrees with an imaginary plane perpendicular the longitudinal axis of the body member.
13. The gear assembly of claim 12 , wherein the second set of elongated pin slots form an angle between about 135 degrees and about 145 degrees with an imaginary plane perpendicular the longitudinal axis of the body member.
14. The gear assembly of claim 13 , wherein the first set of elongated pin slots form an angle of about 40 degrees with an imaginary plane perpendicular to the longitudinal axis; and wherein the second set of elongated pin slots form an angle of about 140 degrees with the imaginary plane perpendicular to the longitudinal axis, such that the first set of elongated pin slots are approximately a mirror image of the second set of elongated pins across the longitudinal axis of the body member.
15. The gear assembly of claim 11 , wherein the body member further comprising:
a first gear face having a plurality of teeth extending from the first gear face;
a second gear face having a plurality of teeth extending from the second gear face, wherein each of the teeth of the first plurality of teeth and the second plurality of teeth comprises a wedge-shaped top surface.
16. The gear assembly of claim 15 , wherein the plurality of teeth of the first gear face are configured to couple to a first output shaft.
17. The gear assembly of claim 15 , wherein the plurality of teeth of the second gear face are configured to couple to a second output shaft.
18. The gear assembly of claim 11 , wherein the first set of elongated pin slots are positioned at a first angle, and the second set of elongated pin slots are positioned at a second angle, the first angle and the second angle being different.