IP Library Granted Patent US 9,328,981
Granted Patent B2
US 9,328,981 · App. 14/548,505 · Granted May 3, 2016

Self regulating gas system for suppressed weapons

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Quick Facts
Patent No.
US 9,328,981
App. No.
14/548,505
Granted
May 3, 2016
Kind
B2
Abstract

A gas system for an autoloading firearm wherein the gas used to cycle the weapon can be restricted automatically through a mechanical shutoff actuated by the installation of a suppressor on the weapon. The gas system could be used to actuate either a piston to mechanically operate the weapon or a gas impingement mechanism wherein the gas is redirected into the bolt carrier assembly to directly actuate the unlocking and cycling of the bolt and bolt carrier group. A gas block for the firearm includes a spring-loaded plunger assembly positioned within a bore of the gas block and oriented parallel to a bore of a barrel of the firearm, the plunger assembly including a regulator plunger, a regulator bushing, a regulator spring, and a regulator cap. Mounting a suppressor over the muzzle depresses the regulator plunger driving it rearward, the rearward movement of the regulator plunger blocking one of gas ports in the gas block to automatically reduce the volume of propellant gases directed into the gas system.

Claims (20)

1. A self-regulating gas system for a weapon having a barrel with a bore defined therealong and a muzzle end configured to receive a suppressor, the gas system comprising:

a gas block mounted along the barrel and communicating with a gas tube to redirect a volume of propellant gases received from the barrel to cycle the weapon, the gas block including a plurality of gas ports for directing propellant gases received from the barrel into the gas block; and

a spring-loaded plunger assembly received within a regulator bore of the gas block and located adjacent a forward end thereof, the plunger assembly including a regulator plunger movable along the regulator bore, and a regulator spring positioned along the regulator bore adjacent the regulator plunger and configured to urge the regulator plunger toward a position forward of the gas ports of the gas block;

wherein when the suppressor is received and mounted over the muzzle of the weapon, the regulator plunger is caused to move rearwardly to a position sufficient to substantially block at least one of the gas ports in the gas block to reduce the volume of propellant gases received within the gas system.

2. The self-regulating gas system of claim 1 wherein the plunger assembly further comprises a regulator bushing mounted along the regulator bore, the regulator plunger comprises a first section and a second section, and wherein the second section of the regulator plunger interfaces with a rear surface of the regulator bushing when the regulator plunger is held in a forward position by the regulator spring to substantially prevent a flow of propellant gases from exiting the gas block.

3. The self-regulating gas system of claim 1 wherein the plunger assembly further comprises a regulator cap slidably mounted over a forward end of the regulator plunger and retained by a pin.

4. The self-regulating gas system of claim 3 wherein the regulator cap compresses the regulator spring between a forward face of a regulator bushing received along the regulator bore and the regulator cap.

5. The self-regulating gas system of claim 1 wherein the plunger assembly further comprises a regulator cap at least partially received within the regulator bore and having a portion that projects from the forward end of the gas block in the direction of the muzzle of the barrel, and wherein the regulator cap is urged rearwardly when the suppressor is mounted over the muzzle, the rearward movement of the regulator cap driving the regulator plunger to its position substantially blocking at least one of the gas ports to reduce the flow of propellant gases into the gas system through the plurality of gas ports.

6. The self-regulating gas system of claim 1 wherein the plunger assembly further comprises a regulator bushing positioned along the regulator bore, and wherein the self-regulating gas system further comprises a cross pin inserted into engagement with the gas block and the plunger assembly for releasably retaining the plunger assembly in position received in the regulator bore of the gas block to substantially prevent movement of the regulator bushing along the regulator bore.

7. The self-regulating gas system of claim 1 wherein mounting the suppressor over the muzzle substantially prevents a gas pressure of the volume of propellant gases entering one or more of the gas ports from moving the regulator plunger in a forward direction.

8. A firearm comprising:

a barrel having a muzzle and a barrel bore defined therealong; and

a gas system mounted along the barrel and comprising:

a gas tube configured to receive and redirect a volume of propellant gases from the barrel to cycle the weapon;

a gas block mounted in communication with the gas tube and including a bore and a plurality of gas ports configured to receive and direct the propellant gases from the barrel into the gas tube; and

a spring-loaded plunger assembly received within the bore of the gas block, the plunger assembly including a regulator spring, a regulator plunger in biased engagement with the regulator spring and configured to be urged rearward when a suppressor is mounted over the muzzle of the barrel, the regulator plunger movable along the gas block sufficient to substantially block or reduce a cross-sectional area of at least one of the gas ports in the gas block to reduce the volume of propellant gases received into the gas system.

9. The firearm of claim 8 , wherein the plunger assembly further comprises a regulator bushing and a regulator cap, and wherein the regulator cap compresses the regulator spring between a forward face of the regulator bushing and the regulator cap.

10. The firearm of claim 9 , wherein a portion of the regulator cap extends past the front end of the gas block towards the muzzle and is urged rearward when the suppressor is mounted over the muzzle, the rearward movement of the regulator cap causing the regulator plunger to move rearward sufficient to reduce the flow of propellant gases into the gas system through the plurality of gas ports.

11. The firearm of claim 9 , further comprising a pin inserted into engagement with the gas block and the plunger assembly for retaining the plunger assembly within the bore of the gas block and to substantially prevent movement of the regulator bushing along the bore of the gas block.

12. The firearm of claim 8 , wherein mounting the suppressor over the muzzle substantially prevents a gas pressure of the volume of propellant gases entering the gas block from pushing the regulator plunger in a forward direction element is wedged against the shoulder of the mounting structure.

Assignments (14)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 15, 2021
From: ROUNDHILL GROUP, LLC
To: REM TML HOLDINGS, LLC
Reel/Frame 056888/0609 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2021
From: RA BRANDS, L.L.C.
To: ROUNDHILL GROUP, LLC
Reel/Frame 055366/0329 →
RELEASE OF SECURITY INTEREST Recorded Oct 13, 2020
From: CANTOR FITZGERALD SECURITIES, AS ADMINISTRATIVE AGENT
To: FGI OPERATING COMPANY, LLC; REMINGTON ARMS COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; REMINGTON OUTDOOR COMPANY, INC.; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.; HUNTSVILLE HOLDINGS LLC; 32E PRODUCTIONS, LLC; GREAT OUTDOORS HOLDCO, LLC
Reel/Frame 054075/0935 →
RELEASE OF SECURITY INTEREST Recorded Oct 13, 2020
From: REMINGTON OUTDOOR COMPANY, INC.; FGI OPERATING COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS COMPANY, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; RA BRANDS, LLC; FGI FINANCE INC.; TMRI, INC.; HUNTSVILLE HOLDINGS LLC; 32E PRODUCTIONS, LLC; GREAT OUTDOORS HOLDCO, LLC; OUTDOOR SERVICES, LLC; ANKURA TRUST COMPANY, LLC
To: ROUNDHILL GROUP LLC
Reel/Frame 054075/0969 →
RELEASE OF SECURITY INTEREST Recorded Apr 25, 2019
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS SUCCESSOR ADMINISTRATIVE AGENT
To: FGI OPERATING COMPANY, LLC; REMINGTON ARMS COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; REMINGTON OUTDOOR COMPANY, INC.; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.
Reel/Frame 049536/0483 →
SECURITY INTEREST Recorded Apr 20, 2019
From: FGI OPERATING COMPANY, LLC; REMINGTON OUTDOOR COMPANY, INC.; REMINGTON ARMS COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.; HUNTSVILLE HOLDINGS LLC; 32E PRODUCTIONS, LLC; GREAT OUTDOORS HOLDCO, LLC; OUTDOOR SERVICES, LLC
To: CANTOR FITZGERALD SECURITIES, AS ADMINISTRATIVE AGENT
Reel/Frame 048951/0441 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT ASSIGNMENT AND ASSUMPTION Recorded Nov 7, 2018
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT AND CO-COLLATERAL AGENT
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 047447/0883 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jul 6, 2018
From: REMINGTON ARMS COMPANY, LLC; RA BRANDS, L.L.C.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT AND CO-COLLATERAL AGENT
Reel/Frame 046500/0071 →
INTELLECTUAL PROPERTY DIP TERM LOAN SECURITY AGREEMENT RELEASE OF REEL/FRAME 045820/0900 Recorded May 21, 2018
From: ANKURA TRUST COMPANY, LLC, AS AGENT [DIP CREDIT AGREEMENT]
To: RA BRANDS, L.L.C.; TMRI, INC.; BARNES BULLETS, LLC; REMINGTON ARMS COMPANY, LLC
Reel/Frame 046757/0726 →
SECURITY INTEREST - FILO Recorded May 21, 2018
From: FGI OPERATING COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS COMPANY, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.; REMINGTON OUTDOOR COMPANY, INC.
To: ANKURA TRUST COMPANY, LLC, AS AGENT
Reel/Frame 046758/0638 →
SECURITY INTEREST - EXIT TERM Recorded May 21, 2018
From: FGI OPERATING COMPANY, LLC; BARNES BULLETS, LLC; REMINGTON ARMS COMPANY, LLC; REMINGTON ARMS DISTRIBUTION COMPANY, LLC; FGI HOLDING COMPANY, LLC; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.; REMINGTON OUTDOOR COMPANY, INC.
To: ANKURA TRUST COMPANY, LLC, AS AGENT
Reel/Frame 046758/0269 →
SECURITY INTEREST Recorded Apr 3, 2018
From: BARNES BULLETS, LLC; REMINGTON ARMS COMPANY, LLC; RA BRANDS, L.L.C.; TMRI, INC.
To: ANKURA TRUST COMPANY, LLC, AS AGENT
Reel/Frame 045820/0900 →
SECURITY INTEREST Recorded Mar 30, 2018
From: FGI OPERATING COMPANY, LLC; REMINGTON ARMS COMPANY, LLC; BARNES BULLETS, LLC; FGI HOLDING COMPANY, LLC; RA BRANDS, L.L.C.; FGI FINANCE INC.; TMRI, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 046380/0288 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2014
From: KENNEY, DANIEL E., MR.
To: RA BRANDS, L.L.C.
Reel/Frame 034526/0660 →