IP Library Granted Patent US 10,658,656
Granted Patent B2
US 10,658,656 · App. 14/551,269 · Granted May 19, 2020

High voltage positive active material and method for preparing the same

Inventors: Byung Chun Park (Daejeon, KR); Seong Hoon Kang (Daejeon, KR); Minsuk Kang (Daejeon, KR); Wang Mo Jung (Daejeon, KR); Ho Suk Shin (Daejeon, KR); Sang Min Park (Daejeon, KR); Geungi Min (Daejeon, KR)
Assignee: LG Chem, Ltd.
H01M4/366C01G53/54H01M4/0416H01M4/0471H01M4/131H01M4/133H01M4/505H01M4/525H01M4/587H01M4/625C01P2006/40H01M2004/028H01M2220/20
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Quick Facts
Patent No.
US 10,658,656
App. No.
14/551,269
Granted
May 19, 2020
Kind
B2
Abstract

Disclosed herein is a high voltage cathode active material and a method for preparing the same. The cathode active material includes particles of a spinel-type compound having a composition represented by Formula (1) and a carbon-based material present on surfaces of the particles of the spinel-type compound: Li 1+a M x Mn 2−x O 4−z A z   (1) where −0.1≤a≤0.1, 0.3≤x≤0.8 and 0≤z≤0.1.

Claims (28)

1. A cathode active material comprising:

particles of a spinel-type compound having a composition represented by Formula (2);

wherein the particles of the spinel-type compound has a material present on surfaces of the particles of the spinel-type compound, wherein the material consists of particles consisting of a carbon-based material:

Li 1+a Ni b M c Mn 2−(b+c) O 4−z A z   (2)

where M is at least one selected from the group consisting of Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and period II transition metals,

A is a monoanion or dianion, and

−0.1≤a≤0.1, 0.3≤b≤0.6, 0≤c≤0.2, and 0≤z≤0.1,

wherein the carbon-based material is physically and/or chemically bonded to the surfaces of the particles of the spinel-type compound of Formula (2),

wherein an average particle diameter (D50) of the carbon-based material is equal to or greater than 2 nm and equal to or less than 500 nm, and

the cathode active material is prepared by mixing the spinel-type compound of Formula (2) and a carbon precursor to form a resulting mixture, wherein the carbon precursor and the spinel-type compound are mixed using dry mixing, wherein the carbon precursor is petroleum-based pitch; and

thermally treating the resulting mixture at a temperature of 400 to 800° C. under an inert atmosphere or an oxygen deficient atmosphere with an oxygen concentration of 35% by volume or less.

2. The cathode active material according to claim 1 , wherein the carbon-based material covers equal to or greater than 20% and equal to or less than 100% of the entire surface of the spinel-type compound of Formula (2).

3. The cathode active material according to claim 2 , wherein the carbon-based material covers equal to or greater than 50% and equal to or less than 80% of the entire surface of the spinel-type compound of Formula (2).

4. A lithium secondary battery comprising the cathode active material according to claim 1 .

5. A battery pack comprising the lithium secondary battery according to claim 4 .

6. An electric vehicle comprising the battery pack according to claim 5 .

7. A method for preparing the cathode active material of claim 1 , the method comprising:

(1) mixing a spinel-type compound having a composition represented by Formula (2) and a carbon precursor,

wherein the carbon precursor and the spinel-type compound are mixed using dry mixing, wherein the carbon precursor is petroleum-based pitch;

(2) thermally treating the resulting mixture under an inert atmosphere or an oxygen deficient atmosphere with an oxygen concentration of 35% by volume or less:

Li 1+a Ni b M c Mn 2−(b+c) O 4−z A z   (2)

where M is at least one selected from the group consisting of Ti, Co, Al, Cu, Fe, Mg, B, Cr, Zr, Zn and period II transition metals,

A is a monoanion or dianion, and

−0.1≤a≤0.1, 0.3≤b≤0.6, 0≤c≤0.2, and 0≤z≤0.1,

(3) resulting in the cathode active material of claim 1 .

8. The method according to claim 7 , wherein the thermal treatment is performed at a temperature of 400 to 800° C.

9. The method according to claim 7 , wherein the carbon precursor comprises at least one selected from the group consisting of petroleum-based pitch, tar, phenolic resin, furan resin and carbohydrate.

10. The method according to claim 7 , wherein the inert atmosphere is a nitrogen (N 2 ) or argon (Ar) atmosphere.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2016
From: PARK, BYUNG CHUN; KANG, SEONG HOON; KANG, MINSUK; JUNG, WANG MO; SHIN, HO SUK; PARK, SANG MIN; MIN, GEUNGI
To: LG CHEM, LTD.
Reel/Frame 037430/0722 →