Article and method for producing an article with a silicone-type base material and solid material particles introduced into a surface of the article
A silicone article, such as a cable with a silicone outer jacket. Solid mica particles are introduced into the surface of the cable or other article. An intermediate product which has a silicone-type base material on the exterior is initially provided in a state that is not, or no more than partially, cross-linked. The solid material particles are subsequently pressed in, before the complete cross-linking takes place. The solid material particles are present only in the surface region.
1. A method of producing an article with an exterior surface of a silicone-type material, the method comprising:
in a first step, fashioning an at least partially non-cross-linked base material into an intermediate product;
subsequently, in a second step, introducing solid mica particles into the surface by guiding the at least partially non-cross-linked intermediate product through a reservoir containing the solid mica particles therein, and exposing the reservoir to vibration or generating in the reservoir a vortex or an airstream to thereby mechanically press the solid mica particles into the surface and to cause the particles to be distributed over the surface, with a dot-shaped contact zone formed in each case, and wherein at least some of the solid mica particles project out of the surface as scales; and
subsequently, in a third step, cross-linking the at least partially non-cross-linked base material.
2. The method according to claim 1 , wherein the reservoir is a vibrating hopper and the intermediate product is guided through the hopper.
3. The method according to claim 1 , which comprises producing the intermediate product in an extrusion process and introducing the solid particles immediately after the extrusion.
4. The method according to claim 1 , which comprises, following the third step of cross-linking, removing excess solid mica particles.
5. The method according to claim 1 , which comprises providing the solid mica particles with a maximum particle size of 35 μm-55 μm.
6. The method according to claim 1 , which comprises carrying out the following steps directly in succession in a continuous process:
producing the intermediate product as a continuous string in an extrusion process;
introducing the solid particles into the surface of the intermediate product;
cross-linking the silicone-type base material and, if required, cleaning off excess solid particles; and
winding-up of the string.
7. The method according to claim 1 , which comprises producing a cable.
8. The method according to claim 7 , wherein the article is an electrical cable formed as a sheathed line, having at least one line conductor which is surrounded by an outer sheath made from the silicone-type base material.
9. An article, comprising:
an outside surface formed of a silicone-type base material;
solid particles embedded in said surface of said base material for reducing a coefficient of friction of said surface;
said solid particles being mica particles pressed into said surface and distributed over said surface so that merely a dot-shaped contact zone is formed in each case, and at least some of said solid particles projecting out of said surface in the manner of scales.
10. The article according to claim 9 , configured as a cable.
11. The article according to claim 9 , wherein said solid particles have a maximum particle size of between 35 μm and 55 μm.
12. The article according to claim 11 , wherein a depth of penetration of said solid particles into said surface is less than or equal to the particle size, and a remaining base material is free of solid particles.
13. The article according to claim 9 , wherein a depth of penetration of said solid particles into said surface is less than or equal to a particle size thereof, and a remaining base material is free of solid particles.
14. The article according to claim 9 , wherein said solid particles are embedded in said surface without any preferential orientation.