IP Library Granted Patent US 9,382,762
Granted Patent B2
US 9,382,762 · App. 14/561,031 · Granted Jul 5, 2016

Cutting element apparatuses, drill bits including same, methods of cutting, and methods of rotating a cutting element

Inventors: Craig H. Cooley (Saratoga Springs, UT); Timothy N. Sexton (Santaquin, UT); S. Barrett Peterson (Orem, UT); Jeffrey Lund (Cottonwood Heights, UT); Christopher F. Johnson (Bountiful, UT)
Assignee: US Synthetic Corporation
E21B10/42B23B27/12E21B10/08E21B10/55E21B10/567E21B10/62E21B2010/545
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Quick Facts
Patent No.
US 9,382,762
App. No.
14/561,031
Granted
Jul 5, 2016
Kind
B2
Abstract

A subterranean drilling system may include a drill string and a rotary drill bit coupled to the drill string. The rotary drill bit may include a bit body and a cutting element coupled to the bit body, with the cutting element being structured to rotate in response to torque applied to the cutting element. The system also may include a cam assembly coupled to the drill string, a cam follower assembly in contact with a cam surface of the cam assembly, and a torque-applying structure coupled to the cam follower assembly. The torque-applying structure may be configured to apply torque to the cutting element in response to relative rotation between the cam assembly and the cam follower assembly.

Claims (23)

1. A system for drilling a subterranean formation, the system comprising:

a torque-generating assembly;

a drill bit including a bit body and at least one cutting element rotatably coupled to the bit body, the bit body being rotatable relative to the torque-generating assembly;

a structure positioned between the torque-generating assembly and the at least one cutting element, wherein the structure is configured to effect rotation of the at least one cutting element upon rotation of the bit body relative to the torque-generating assembly.

2. The system of claim 1 , wherein the torque-generating comprises a cam follower assembly configured to rotate with the drill bit body relative to a cam assembly.

3. The system of claim 2 , wherein the cam assembly includes a substantially annular body.

4. The system of claim 2 , wherein the substantially annular body includes a cam surface.

5. The system of claim 4 , wherein at least a portion of the cam surface is inclined relative to a plane that is substantially normal to a rotational axis of the bit body.

6. The system of claim 4 , wherein the cam surface is substantially planar.

7. The system of claim 3 , wherein the cam assembly comprises a plurality of inserts coupled with the substantially annular body, the plurality of inserts collectively defining a cam surface.

8. The system of claim 7 , wherein each of the plurality of inserts includes a superabrasive table bonded to a substrate.

9. The system of claim 2 , wherein the structure includes a push rod having a first end positioned adjacent a portion of the cam follower assembly and a second end positioned adjacent a portion of the at least one cutting element.

10. The system of claim 9 , wherein the first end of the push rod is positioned within a recess defined within a cam follower element of the cam follower assembly.

11. The system of claim 9 , wherein the push rod is at least partially disposed within an interior passage of the bit body.

12. The system of claim 11 , further comprising a bushing positioned between the push rod and the interior passage.

13. The system of claim 9 , wherein the push rod is biased towards the at least one cutting element.

14. The system of claim 1 , wherein the torque-generating assembly is coupled with a drill string.

15. The system of claim 1 , wherein the torque-generating assembly comprises a cam assembly that is associated with a sleeve disposed about at least a portion of the bit body.

16. The system of claim 15 , wherein the sleeve is disposed with in a recess formed in a gage portion of the bit body.

17. The system of claim 16 , further comprising at least one radial bearing disposed between the sleeve and the bit body.

18. The system of claim 17 , further comprising at least one thrust bearing disposed between the sleeve and the bit body.

19. The system of claim 1 , further comprising a motor configured to rotate the bit body relative to the torque-generating assembly.

20. The system of claim 1 , wherein the at least one cutting element comprises a superabrasive table bonded to a substrate.

Assignments (6)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2025
From: COOLEY, CRAIG H.; SEXTON, TIMOTHY N.; PETERSON, S. BARRETT; LUND, JEFFREY; JOHNSON, CHRISTOPHER F.
To: US SYNTHETIC CORPORATION
Reel/Frame 070571/0718 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
Continuity (7)
Continuation 14033262 · Sep 20, 2013
Continuation 13487541 · Jun 4, 2012
Continuation 13289871 · Nov 4, 2011
Continuation 12910686 · Oct 22, 2010
Division 11844821 · Aug 24, 2007
Continuation In Part 11247574 · Oct 11, 2005
Related Publication 20150152688A1 · Jun 4, 2015