System and method using buffer tank for heat exchange
A technique facilitates removal of heat. The technique involves moving a process fluid through a buffer tank which is combined with a heat exchange system. The heat exchange system includes a conduit carrying a coolant fluid which removes excess heat from a heat source. The conduit is routed to the buffer tank so that the cooler process fluid moving through the buffer tank is able to remove heat from the coolant fluid before it is routed back to the heat source for continued heat removal. In a well application, for example, a heat source, e.g. an electric motor, may be located on a transport vehicle and cooled by the coolant fluid. The heat transferred to the coolant fluid from the heat source is removed by routing the coolant fluid through the conduit associated with the buffer tank. This enables the cooler process fluid in the buffer tank to be used in lowering the temperature of the coolant fluid.
1. A system for removing heat, comprising:
a well system to deliver a process fluid downhole into a wellbore;
a transport vehicle having a buffer tank through which the process fluid is continuously flowed;
a heat exchanger disposed in the buffer tank and having a coolant flow conduit exposed to the process fluid when the process fluid is flowing through the buffer tank; and
a heat source cooled by a coolant which is flowed through the heat exchanger and the coolant flow conduit.
2. The system as recited in claim 1 , wherein the transport vehicle comprises an over-the-road truck.
3. The system as recited in claim 1 , wherein the well system comprises a well formation fracturing system and the process fluid comprises fracturing fluid.
4. The system as recited in claim 1 , wherein the coolant flow conduit comprises a tubing positioned within the buffer tank.
5. The system as recited in claim 1 , wherein the coolant flow conduit comprises a serpentine tubing positioned within the buffer tank.
6. The system as recited in claim 1 , wherein the coolant flow conduit comprises a conduit formed in a wall of the buffer tank.
7. The system as recited in claim 1 , wherein the coolant flow conduit comprises channels of a corrugated panel.
8. The system as recited in claim 1 , wherein the buffer tank comprises a header tank.
9. The system as recited in claim 1 , wherein the heat source comprises at least one electric motor.
10. The system as recited in claim 1 , wherein the heat source comprises at least one internal combustion engine.
11. The system as recited in claim 1 , further comprising an auxiliary heat exchanger coupled to the coolant flow conduit.
12. A method for removing heat, comprising:
continuously pumping a process fluid through a buffer tank;
cooling a heat source with a coolant fluid;
pumping the cooling fluid through the buffer tank;
while pumping the process fluid and the cooling fluid through the buffer tank, using the process fluid flowing in the buffer tank to cool the coolant fluid; and
pumping the process fluid directly from the buffer tank to a process fluid delivery system.
13. The method as recited in claim 12 , further comprising locating the buffer tank on a transport vehicle.
14. The method as recited in claim 13 , wherein pumping further comprises pumping the process fluid from the process fluid delivery system downhole into a wellbore.
15. The method as recited in claim 14 , further comprising fracturing a formation with the process fluid.
16. The method as recited in claim 13 , wherein using the process fluid comprises routing the coolant fluid through a tube located within the buffer tank.
17. The method as recited in claim 13 , wherein using the process fluid comprises routing the coolant fluid through a conduit formed in a wall of the buffer tank.
18. The method as recited in claim 13 , wherein locating the buffer tank on the transport vehicle comprises locating the buffer tank on a ship.
19. A system, comprising:
a transport vehicle having a buffer tank through which a process fluid continuously flows, a plurality of heat sources cooled by at least one coolant fluid, and a heat exchange system having a conduit exposed to the process fluid in a heat exchanger within the buffer tank, the conduit circulating the at least one coolant fluid between the heat source and the heat exchanger within the buffer tank while the process fluid flows through the buffer tank.
20. The system as recited in claim 19 , wherein a portion of the conduit is located within a structural wall of the buffer tank to establish a liquid-liquid heat exchanger as well as a liquid-air heat exchanger.