IP Library Granted Patent US 9,780,348
Granted Patent B2
US 9,780,348 · App. 14/564,307 · Granted Oct 3, 2017

Electrode, secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus

Inventors: Keiichi Kagami (Fukushima, JP); Kimio Takahashi (Fukushima, JP); Kojiro Kita (Tochigi, JP); Kazuhito Hatta (Fukushima, JP)
Assignee: Sony Corporation
H01M2/1646B60L1/08B60L3/0046B60L3/0069B60L3/04B60L11/14B60L11/1816B60L11/1842B60L11/1846B60L11/1857B60L11/1859B60L11/1861B60L11/1864B60L11/1875B60L11/1879B60L15/20B60L15/2009H01M2/166H01M2/1673H01M2/1686H01M4/13H01M10/052H01M10/0567H01M10/0568H01M10/4235B60L2200/12B60L2240/12B60L2240/14B60L2240/423B60L2240/443B60L2240/545B60L2240/547B60L2240/549B60L2240/662B60L2240/80H01M2220/10H01M2220/20H01M2220/30H01M2300/0085Y02E60/122Y02E60/721Y02T10/645Y02T10/70Y02T10/7011Y02T10/7044Y02T10/7061Y02T10/7072Y02T10/7077Y02T10/72Y02T10/7275Y02T10/7291Y02T90/121Y02T90/128Y02T90/14Y02T90/16Y02T90/163Y02T90/169Y04S10/126Y04S30/14Y10T307/406
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Quick Facts
Patent No.
US 9,780,348
App. No.
14/564,307
Granted
Oct 3, 2017
Kind
B2
Abstract

A secondary battery includes: a cathode; an anode; an electrolytic solution; and an interlayer provided between the cathode and the anode and including one or more of a polyphosphate salt, a melamine salt, a melamine derivative represented by Formula (1), a metal hydroxide, and a metal hydrate, the interlayer partially entering into the cathode, the anode, or both. (R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.)

Claims (82)

1. A secondary battery comprising:

a cathode;

an anode;

an electrolytic solution; and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

2. The secondary battery according to claim 1 , further comprising

a separator provided between the cathode and the anode, wherein

the interlayer is provided between the cathode and the separator and partially enters into the cathode.

3. The secondary battery according to claim 1 , further comprising

a separator provided between the cathode and the anode, wherein

the interlayer is provided between the anode and the separator and partially enters into the anode.

4. The secondary battery according to claim 1 , further comprising

a separator provided between the cathode and the anode, wherein

the interlayer includes a first interlayer and a second interlayer, the first interlayer being provided between the cathode and the separator and partially entering into the cathode, and the second interlayer being provided between the anode and the separator and partially entering into the anode.

5. The secondary battery according to claim 2 , wherein attachment intensity of the interlayer with respect to the separator is higher than attachment intensity of the interlayer with respect to the cathode.

6. The secondary battery according to claim 3 , wherein attachment intensity of the interlayer with respect to the separator is higher than attachment intensity of the interlayer with respect to the anode.

7. The secondary battery according to claim 4 , wherein attachment intensity of the first interlayer with respect to the separator is higher than attachment intensity of the first interlayer with respect to the cathode, and attachment intensity of the second interlayer with respect to the separator is higher than attachment intensity of the second interlayer with respect to the anode.

8. The secondary battery according to claim 1 , wherein the interlayer is a separator.

9. The secondary battery according to claim 1 , wherein the interlayer is an electrolyte layer including the electrolytic solution and a polymer compound that holds the electrolytic solution.

10. The secondary battery according to claim 1 , wherein

the monovalent hydrocarbon group is an alkyl group having carbon number from 1 to 5 both inclusive, and

the monovalent hydroxyl-group-containing hydrocarbon group is a hydroxyalkyl group having carbon number from 1 to 5 both inclusive.

11. The secondary battery according to claim 1 , wherein

the interlayer further comprises a polyphosphate salt including one or more of ammonium polyphosphate, magnesium polyphosphate, barium polyphosphate, zinc polyphosphate, nickel polyphosphate, aluminum polyphosphate, and melamine polyphosphate,

the interlayer further comprises a melamine salt including one or more of melamine cyanurate and melamine sulfate,

the melamine derivative includes one or more of melamine and compounds represented by respective Formulas (1-1) to (1-4),

the interlayer further comprises a metal hydroxide including one or more of Al(OH)3, Mg(OH)2, Mg3Si4O10(OH)2, and Al2SiO3(OH),

the interlayer further comprises a metal hydrate including one or more of Al2O3.H2O, Mg6Al2(CO3)(OH)16.4H2O, Mg9Si12O30(OH)6(OH2)4.6H2O, K2O.3Al2O3.6SiO2.2H2O, (Ca/2, Na)0.33(Mg, Fe2+)3(Si, Al)4O10(OH)2.4H2O, (Mg, Al)2Si4O10(OH).6H2O, and (Na, Ca)0.33(Al, Mg)2Si4O10(OH)2.nH2O where n is an integer of 1 or larger,

12. The secondary battery according to claim 1 , wherein the secondary battery is a lithium ion secondary battery.

13. A battery pack comprising:

a secondary battery;

a control section configured to control operation of the secondary battery; and

a switch section configured to switch the operation of the secondary battery according to an instruction of the control section,

the secondary battery including

a cathode,

an anode,

an electrolytic solution, and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

14. An electric vehicle comprising:

a secondary battery;

a conversion section configured to convert electric power supplied from the secondary battery into drive power;

a drive section configured to operate according to the drive power; and

a control section configured to control operation of the secondary battery,

the secondary battery including

a cathode,

an anode,

an electrolytic solution, and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

15. An electric power storage system comprising:

a secondary battery;

one or more electric devices configured to be supplied with electric power from the secondary battery; and

a control section configured to control the supplying of the electric power from the secondary battery to the one or more electric devices,

the secondary battery including

a cathode,

an anode,

an electrolytic solution, and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

16. An electric power tool comprising:

a secondary battery; and

a movable section configured to be supplied with electric power from the secondary battery,

the secondary battery including

a cathode,

an anode,

an electrolytic solution, and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

17. An electronic apparatus comprising

a secondary battery as an electric power supply source,

the secondary battery including

a cathode,

an anode,

an electrolytic solution, and

an interlayer provided between the cathode and the anode and including a melamine derivative represented by Formula (1), the interlayer partially entering into the cathode, the anode, or both,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

18. An electrode comprising:

an active material layer; and

a surface layer provided on the active material layer and including a melamine derivative represented by Formula (1), the surface layer partially entering into the active material layer,

where R1 to R6 are each one of a hydrogen group (—H), a monovalent hydrocarbon group, a monovalent hydroxyl-group-containing hydrocarbon group, a monovalent group obtained by bonding one or more monovalent hydrocarbon groups and one or more oxygen bonds (—O—), a monovalent group obtained by bonding one or more monovalent hydroxyl-group-containing hydrocarbon groups and one or more oxygen bonds, and a monovalent group obtained by bonding two or more thereof.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2015
From: KAGAMI, KEIICHI; TAKAHASHI, KIMIO; KITA, KOJIRO; HATTA, KAZUHITO
To: SONY CORPORATION
Reel/Frame 034765/0714 →
Priority Claims (1)
JP 2013-262349 · Dec 19, 2013 · national
Continuity (1)
Related Publication 20150179998A1 · Jun 25, 2015