IP Library Granted Patent US 10,249,402
Granted Patent B2
US 10,249,402 · App. 14/567,047 · Granted Apr 2, 2019

C12A7 electride thin film fabrication method and C12A7 electride thin film

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Quick Facts
Patent No.
US 10,249,402
App. No.
14/567,047
Granted
Apr 2, 2019
Kind
B2
Abstract

A C12A7 electride thin film fabrication method includes a step of forming an amorphous C12A7 electride thin film on a substrate by vapor deposition under an atmosphere with an oxygen partial pressure of less than 0.1 Pa using a target made of a crystalline C12A7 electride having an electron density within a range of 2.0×10 18 cm −3 to 2.3×10 21 cm −3 .

Claims (22)

1. A C12A7 electride thin film fabrication method, comprising:

forming an amorphous C12A7 electride thin film on a substrate by vapor deposition under an atmosphere including oxygen, hydrogen, and a sputtering gas using a target made of a crystalline C12A7 electride having an electron density within a range of 2.0×10 18 cm −3 to 2.3×10 21 cm −3 ,

wherein;

an oxygen partial pressure of the oxygen in the atmosphere is less than or equal to 0.0001 Pa, and a hydrogen partial pressure of the hydrogen in the atmosphere of less than 0.004 Pa; and

when t (m) denotes a distance between the substrate and the target, and d(m) denotes a diameter of a gas molecule of a sputtering gas, a sputtering gas pressure P (Pa) of the sputtering gas in the atmosphere is adjusted to satisfy:

8.9×10 −22 /( td 2 )< P< 4.5×10 −20 /( td 2 ).

2. The fabrication method as claimed in claim 1 , wherein a surface polishing process is performed on the target.

3. The fabrication method as claimed in claim 1 , wherein the vapor deposition corresponds to sputtering.

4. The fabrication method as claimed in claim 3 , wherein the sputtering is performed using at least one type of gas selected from a group consisting of He (helium), Ne (neon), N 2 (nitrogen), Ar (argon), NO (nitric oxide), Kr (krypton), and Xe (xenon).

5. The fabrication method as claimed in claim 1 , wherein a pre-sputtering process is performed on the target.

6. The fabrication method as claimed in claim 5 , wherein the pre-sputtering process is performed using at least one type of gas selected from a group consisting of He (helium), Ne (neon), N 2 (nitrogen), Ar (argon), and NO (nitric oxide).

7. The fabrication method as claimed in claim 1 , wherein the amorphous C12A7 electride thin film has a thickness less than or equal to 10 μm.

8. The fabrication method as claimed in claim 1 , wherein the substrate is used in a non-heated state.

9. The fabrication method as claimed in claim 1 , wherein the substrate corresponds to a glass substrate.

10. A fabrication method, comprising:

forming an amorphous thin film by vapor deposition under an atmosphere including oxygen, hydrogen, and a sputtering gas using a target made of a crystalline C12A7 electride having an electron density within a range of 2.0×10 18 cm −3 to 2.3×10 21 cm −3 ,

wherein;

an oxygen partial pressure of the oxygen in the atmosphere is less than or equal to 0.0001 Pa, and a hydrogen partial pressure of the hydrogen in the atmosphere of less than 0.004 Pa; and

when t (m) denotes a distance between the substrate and the target, and d(m) denotes a diameter of a gas molecule of a sputtering gas, a sputtering gas pressure P (Pa) of the sputtering gas in the atmosphere is adjusted to satisfy:

8.9×10 −22 /( td 2 )< P< 4.5×10 −20 /( td 2 ).

11. The fabrication method as claimed in claim 1 , wherein, when the sputtering gas comprises at least two gases, a sum of partial pressures of the at least two gases is adjusted to satisfy the sputtering gas pressure P.

12. The fabrication method as claimed in claim 10 , wherein, when the sputtering gas comprises at least two gases, a sum of partial pressures of the at least two gases is adjusted to satisfy the sputtering gas pressure P.

Assignments (3)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF PARTIAL RIGHTS Recorded Jul 18, 2016
From: TOKYO INSTITUTE OF TECHNOLOGY
To: JAPAN SCIENCE AND TECHNOLOGY AGENCY
Reel/Frame 039379/0187 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2014
From: HOSONO, HIDEO; TODA, YOSHITAKE; HAYASHI, KATSURO; ITO, SETSURO; WATANABE, SATORU; MIYAKAWA, NAOMICHI; WATANABE, TOSHINARI; ITO, KAZUHIRO
To: TOKYO INSTITUTE OF TECHNOLOGY; ASAHI GLASS COMPANY, LIMITED
Reel/Frame 034481/0439 →