IP Library Granted Patent US 9,716,371
Granted Patent B2
US 9,716,371 · App. 14/568,438 · Granted Jul 25, 2017

Non-invasive method for resonant frequency detection in corona ignition systems

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Quick Facts
Patent No.
US 9,716,371
App. No.
14/568,438
Granted
Jul 25, 2017
Kind
B2
Abstract

A corona ignition system including a corona igniter, an energy supply, and a frequency detector is provided. The energy supply provides energy to the corona igniter during corona events which are spaced from one another by idle periods, during which no energy is provided to the corona igniter. During the idle periods, the frequency detector obtains the resonant frequency of the corona igniter from at least one of an output voltage and an output current of the energy stored in the corona igniter. The resonant frequency measured during this idle period is dependent only on the corona igniter, and not any other components of the system, and thus is very accurate. The drive frequency of future corona events can then be set based on this accurately measured resonant frequency to achieve a robust corona discharge.

Claims (42)

1. A method of operating a corona ignition system, comprising the steps of:

providing energy to a corona igniter at a first drive frequency during a first period of time and at a third drive frequency during a third period of time spaced from the first period of time by a second period of time during which no energy is provided to the corona igniter; and

obtaining a resonant frequency of the corona igniter from at least one of a first output voltage and a first output current of the corona igniter during the second period of time during which no energy is provided to the corona igniter.

2. The method of claim 1 , wherein the third drive frequency is equal to the resonant frequency obtained during the second period of time.

3. The method of claim 2 including adjusting control software during the second period of time so that the energy provided to the corona igniter during the third period of time changes from the first drive frequency to the third drive frequency.

4. The method of claim 2 including providing energy to the corona igniter at a fifth drive frequency during a fifth period of time spaced from the third period of time by a fourth period of time during which no energy is provided to the corona igniter;

providing energy to the corona igniter at a seventh drive frequency during a seventh period of time spaced from the fifth period of time by a sixth period of time during which no energy is provided to the corona igniter;

obtaining the resonant frequency of the corona igniter from at least one of a second output voltage and a second output current of the corona igniter during the fourth period of time during which no energy is provided to the corona igniter;

obtaining the resonant frequency of the corona igniter from at least one of a third output voltage and a third output current of the corona igniter during the sixth period of time during which no energy is provided to the corona igniter; and

wherein the fifth drive frequency is equal to the resonant frequency obtained during the fourth period of time; and

the seventh drive frequency is equal to the resonant frequency obtained during the sixth period of time.

5. The method of claim 1 , wherein the step of providing energy to the corona igniter is ceased at the second period of time; and wherein the step of obtaining the resonant frequency of the corona igniter is conducted immediately after the energy is ceased.

6. The method of claim 5 , wherein the second period of time includes a first duration of time followed by a second duration of time; and including obtaining the resonant frequency only during the first duration; and adjusting control software during the second duration so that the energy provided to the corona igniter changes from the first drive frequency to the third drive frequency.

7. The method of claim 1 including storing a portion of the energy provided to the corona igniter during the first period of time in the corona igniter during the second period of time, and wherein the resonant frequency is obtained from the stored energy.

8. The method of claim 7 , wherein the stored energy is between 1 and 25 millijoules and includes a plurality of oscillations of the first output current and the first output voltage, and the resonant frequency is obtained from at least one of the first output current and the first output voltage of the stored energy.

9. The method of claim 1 , wherein the step of obtaining the resonant frequency of the corona igniter includes obtaining a signal including the first output current and/or the first output voltage; shifting the signal by not greater than 180 degrees; and evaluating zero crossings of the shifted signal.

10. The method of claim 9 including obtaining the resonant frequency of the corona igniter by measuring an interval between successive zero crossings of the shifted signal.

11. The method of claim 1 including providing energy to the corona igniter at a fifth drive frequency during a fifth period of time spaced from the third period of time by a fourth period of time during which no energy is provided to the corona igniter;

obtaining the resonant frequency of the corona igniter from at least one of a second output voltage and a second output current of the corona igniter during the fourth period of time during which no energy is provided to the corona igniter;

providing energy to the corona igniter at a seventh drive frequency during a seventh period of time spaced from the fifth period of time by a sixth period of time during which no energy is provided to the corona igniter;

obtaining the resonant frequency of the corona igniter from at least one of a third output voltage and a third output current of the corona igniter during the sixth period of time during which no energy is provided to the corona igniter;

averaging the resonant frequencies obtained during the second, fourth, and sixth periods of time to obtain an average resonant frequency value;

providing energy to the corona igniter at a ninth drive frequency during a ninth period of time spaced from the seventh period of time by an eighth period of time during which no energy is provided to the corona igniter; and

wherein the ninth drive frequency is equal to the average resonant frequency value.

12. A corona ignition system, comprising:

a corona igniter having a resonant frequency, and the corona igniter provides a first output voltage and a first output current;

an energy supply providing energy to the corona igniter at a first drive frequency during a first period of time and providing energy to the corona igniter at a third drive frequency during a third period of time spaced from the first period of time by a second period of time during which no energy is provided to the corona igniter;

a frequency detector obtaining the resonant frequency of the corona igniter from at least one of the first output voltage and the first output current during the second period of time during which no energy is provided to the corona igniter.

13. The system of claim 12 , wherein the third drive frequency is equal to the resonant frequency obtained during the second period of time.

14. The system of claim 12 , wherein at least a portion of the energy provided to the corona igniter during the first period of time is stored in the corona igniter during the second period of time, and the resonant frequency is obtained from the stored energy.

15. The system of claim 12 , wherein the frequency detector includes a controller receiving a signal including the first output current and/or the first output voltage from the corona igniter and determining the resonant frequency from the signal.

16. The system of claim 15 , wherein the frequency detector further includes a sensor obtaining the first output current or the first output voltage from an input of the corona igniter; and wherein the sensor conveys the signal including the first output current or the first voltage output the controller.

17. The system of claim 16 including a low-pass filter receiving the signal from the sensor and shifting the signal by not greater than 180 degrees before providing the shifted signal to the controller; and wherein the controller determines the resonant frequency from the shifted signal.

18. The system of claim 15 , wherein the controller includes software which is adjusted during the second period of time so that the energy provided to the corona igniter changes from the first drive frequency to the third drive frequency.

19. The system of claim 12 , wherein the energy supply includes a power source and a pair of switches providing the energy from the power source to the corona igniter.

20. The system of claim 12 , wherein the energy supply provides energy to the corona igniter at a fifth drive frequency during a fifth period of time spaced from the third period of time by a fourth period of time during which no energy is provided to the corona igniter;

the energy supply provides energy to the corona igniter at a seventh drive frequency during a seventh period of time spaced from the fifth period of time by a sixth period of time during which no energy is provided to the corona igniter;

the frequency detector obtains the resonant frequency of the corona igniter from at least one of a second output voltage and a second output current of the corona igniter during the fourth period of time during which no energy is provided to the corona igniter;

the frequency detector obtains the resonant frequency of the corona igniter from at least one of a third output voltage and a third output current of the corona igniter during the sixth period of time during which no energy is provided to the corona igniter;

the controller averages the resonant frequencies obtained during the second, fourth, and sixth periods of time during which no energy is provided to the corona igniter to obtain an average resonant frequency value;

the energy supply provides energy to the corona igniter at a ninth drive frequency during a ninth period of time spaced from the seventh period of time by an eighth period of time during which no energy is provided to the corona igniter; and

the ninth drive frequency is equal to the average resonant frequency value provided by the controller.

Assignments (20)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2025
From: TENNECO INC.
To: FEDERAL-MOGUL IGNITION LLC
Reel/Frame 072065/0691 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2025
From: FEDERAL-MOGUL WORLD WIDE LLC
To: FEDERAL-MOGUL MOTORPARTS LLC
Reel/Frame 072041/0655 →
MERGER Recorded Oct 25, 2023
From: FEDERAL-MOGUL LLC (DELAWARE)
To: TENNECO INC
Reel/Frame 065337/0273 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 056886/0455 →
RELEASE OF SECURITY INTEREST Recorded Mar 18, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: FEDERAL-MOGUL PRODUCTS US, LLC, AS SUCCESSOR TO FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL WORLD WIDE, INC., AS SUCCESSOR TO FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC, AS SUCCESSOR TO FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL IGNITION, LLC, AS SUCCESSOR TO FEDERAL-MOGUL IGNITION COMPANY; TENNECO INC., AS SUCCESSOR TO FEDERAL-MOGUL LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 058392/0274 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT, JOINDER, ASSUMPTION AND DESIGNATION AGREEMENT Recorded Oct 26, 2018
From: BANK OF AMERICA, N.A., AS CO-COLLATERAL TRUSTEE AND RESIGNING COLLATERAL TRUSTEE
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS CO-COLLATERAL TRUSTEE, SUCCESSOR COLLATERAL TRUSTEE
Reel/Frame 047630/0661 →
RELEASE OF SECURITY INTEREST Recorded Oct 22, 2018
From: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
To: FEDERAL-MOGUL LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL CHASSIS LLC; FEDERAL MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS, INC.
Reel/Frame 047276/0771 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
COLLATERAL TRUSTEE RESIGNATION AND APPOINTMENT AGREEMENT Recorded Apr 3, 2018
From: CITIBANK, N.A., AS COLLATERAL TRUSTEE
To: BANK OF AMERICA, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 045822/0765 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Sep 26, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, LLC
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 044013/0419 →
GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded Jun 23, 2017
From: FEDERAL-MOGUL LLC; FEDERAL-MOGUL PRODUCTS, INC.; FEDERAL-MOGUL MOTORPARTS CORPORATION; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL IGNITION COMPANY; FEDERAL-MOGUL WORLD WIDE, INC.
To: CITIBANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 042963/0662 →
CHANGE OF NAME Recorded Jun 21, 2017
From: FEDERAL-MOGUL IGNITION COMPANY
To: FEDERAL-MOGUL LLC
Reel/Frame 042765/0293 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2014
From: BURROWS, JOHN ANTONY
To: FEDERAL-MOGUL IGNITION COMPANY
Reel/Frame 034491/0564 →