High pressure proppant blending system for a compressed gas fracturing system
View Patent ↗A system for high pressure proppant blending includes at least one high pressure pump coupled to a high pressure flow path, the high pressure flow path entering a wellhead. The system further includes a chamber storing a mixture of proppant and compressed gas. The system also includes a high pressure nozzle. An output of the high pressure nozzle is coupled to the high pressure flow path between the at least one high pressure pump and the wellhead. The chamber is coupled to an input of the high pressure nozzle.
1. A system for high pressure proppant blending comprising:
at least one high pressure pump coupled to a high pressure flow path, the high pressure flow path entering a wellhead;
a chamber storing a mixture of proppant and compressed gas;
a high pressure nozzle, an output of the high pressure nozzle coupled to the high pressure flow path between the at least one high pressure pump and the wellhead, the chamber coupled to an input of the high pressure nozzle.
2. The system of claim 1 , wherein the high pressure nozzle is configured to introduce the mixture of proppant and compressed gas from the chamber into the high pressure flow path.
3. The system of claim 1 , further comprising:
a storage chamber coupled to the at least one high pressure pump via a low pressure flow path, the at least one high pressure pump configured to receive compressed gas from storage chamber via the low pressure flow path and to pump the compressed gas into the high pressure flow path.
4. The system of claim 3 , further comprising:
a boost pump coupled to the storage chamber, the storage chamber coupled to the low pressure flow path via the boost pump.
5. The system of claim 3 , wherein a pressure within the low pressure flow path is between zero and 1,000 pounds per square inch (PSI).
6. The system of claim 3 , wherein a pressure within the low pressure flow path is between zero and 200 PSI.
7. The system of claim 1 , wherein a pressure within the high pressure flow path is between 1,000 and 5,000 PSI.
8. The system of claim 1 , further comprising:
a second high pressure flow path branching from the high pressure flow path, wherein the chamber receives compressed gas from the at least one high pressure pump via the second high pressure flow path.
9. The system of claim 8 , further comprising:
a third high pressure flow path, wherein the chamber is coupled to an input of the nozzle via the third high pressure flow path.
10. The system of claim 1 , further comprising:
a second high pressure pump coupled to the high pressure nozzle via a second high pressure flow path, the chamber coupled to the input of the high pressure nozzle via a low pressure flow path, via the second high pressure pump, and via the second high pressure flow path.
11. The system of claim 10 , further comprising:
a second low pressure flow path, the second low pressure flow path between the storage chamber and the chamber.
12. The system of claim 10 , further comprising:
a boost pump coupled to the chamber, the chamber coupled to the second high pressure pump via the boost pump and via the low pressure flow path.
13. The system of claim 12 , wherein the boost pump includes a posimetric pump.
14. The system of claim 10 , wherein the second high pressure pump is configured to receive a mixture of proppant and compressed gas from the chamber and to pump the mixture of proppant and compressed gas into the second high pressure flow path.
15. The system of claim 1 , further comprising:
a feedback meter coupled to the high pressure flow path between the high pressure nozzle and the wellhead, the feedback meter coupled to the high pressure nozzle via a proportional-integral-derivative (PID) loop.
16. The system of claim 15 , wherein the feedback meter comprises a densimeter, a flowmeter, or a combination thereof.
17. The system of claim 1 , wherein the compressed gas comprises liquid carbon dioxide.
18. The system of claim 1 , wherein the at least one high pressure pump further comprises a fracturing pump.
19. A method for high pressure proppant blending comprising:
receiving, at a high pressure nozzle, a mixture of proppant and compressed gas from a chamber;
introducing the mixture of proppant and compressed gas into a high pressure flow path between at least one high pressure pump and a wellhead.
20. The method of claim 19 , further comprising:
receiving compressed gas at the at least one high pressure pump from a storage chamber via a low pressure flow path; and
pumping the compressed gas into the high pressure flow path.
21. The method of claim 19 , further comprising:
receiving compressed gas at the chamber from a second high pressure flow path branching from the high pressure flow path; and
forming the mixture of proppant and compressed gas by mixing the compressed gas with proppant.
22. The method of claim 19 , further comprising:
receiving compressed gas at the chamber from the storage chamber via a low pressure flow path; and
forming the mixture of proppant and compressed gas by mixing the compressed gas with proppant.
23. The method of claim 19 , wherein introducing the mixture of proppant and compressed gas into the high pressure flow path comprising:
receiving the mixture of proppant and compressed gas at a second high pressure pump from the proppant chamber via a low pressure flow path; and
pumping the mixture of proppant and compressed gas into an input of the high pressure nozzle via a second high pressure flow path.
24. The method of claim 19 , further comprising:
receiving, at a controller, data from a feedback meter via a proportional-integral-derivative (PID) loop, the data indicating an amount of proppant flow through the high pressure flow path; and
modifying an amount of proppant introduced into the high pressure flow path, based on the data.
25. The method of claim 24 , wherein modifying an amount of proppant introduced into the high pressure flow path comprises:
initiating, at the controller, a change in a ratio of compressed gas to proppant in the mixture of proppant and compressed gas within the proppant chamber.
26. The method of claim 24 , wherein modifying an amount of proppant introduced into the high pressure flow path comprises:
initiating, at the controller, adjustment of the high pressure nozzle to modify an amount of the mixture of proppant and compressed gas that flows through the high pressure nozzle.
27. The method of claim 24 , wherein modifying an amount of proppant introduced into the high pressure flow path comprises:
initiating, at the controller, adjustment of a high pressure pump to modify an amount of the mixture of proppant and compressed gas that is pumped into the high pressure nozzle.
28. The method of claim 19 , wherein the at least one high pressure pump further comprises a fracturing pump.