IP Library Granted Patent US 9,664,343
Granted Patent B2
US 9,664,343 · App. 14/574,414 · Granted May 30, 2017

Unitary heat sink for solid state lamp

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Quick Facts
Patent No.
US 9,664,343
App. No.
14/574,414
Granted
May 30, 2017
Kind
B2
Abstract

A unitary heat sink that includes fins and roots configured to provide improved thermal management for solid state light sources. In an embodiment, the unitary heat sink includes a central hub portion composed of a thermally conducting metal, a plurality of fins projecting away from the central hub portion in a first direction, and a plurality of roots projecting away from the central hub portion in a second direction generally opposite from the first direction.

Claims (32)

1. A lamp comprising:

a solid state light source;

a unitary heat sink element thermally connected to the solid state light source, the unitary heat sink comprising a central hub, a plurality of fins extending in a first direction from the central hub and a plurality of roots extending in a second direction from the central hub, the second direction being generally opposite to the first direction;

a capper configured for seating the roots of the unitary heat sink and for substantially concealing the roots from view; and

an optical element connected to the capper, the optical element surrounding the solid state light source and defining a volume therein, wherein the fins of the unitary heat sink are positioned substantially within the volume.

2. The lamp of claim 1 , wherein the fins are configured to permit in the range of at least about eighty-percent to about ninety-five percent of light emitted from the solid state light source to impinge on the optical element.

3. The lamp of claim 1 , wherein the number of fins equals the number of roots extending from the central hub of the unitary heat sink.

4. The lamp of claim 1 , wherein at least twice as many roots extend from the central hub as fins.

5. The lamp of claim 1 , wherein at least a portion of the fins have a length shorter than the length of the roots.

6. The lamp of claim 1 , wherein at least a portion of the roots have a length shorter than the length of the fins.

7. The lamp of claim 1 , wherein the solid state light source comprises at least one solid state light source of at least a first color mounted on the central hub.

8. The lamp of claim 7 , further comprising at least one solid state light source mounted on at least one fin.

9. The lamp of claim 8 , wherein the at least one solid state light source mounted on the at least one fin is of a second color different from the first color.

10. The lamp of claim 7 , further comprising a first solid state light source of a first color mounted on a first fin and a second solid state light source of a different, second color mounted on a second fin, wherein the first fin and the second fin are shaped for mixing a first color light and a second color light providing a desired resultant color light.

11. The lamp of claim 1 , further comprising at least one vane mounted on at least one fin to optically redirect at least a portion of light emitted from the solid state light source.

12. The lamp of claim 1 , wherein at least one of the plurality of fins is positioned to redirect a portion of light emitted by the solid state light source.

13. The lamp of claim 1 , further comprising an air inlet proximate a portion of the capper.

14. The lamp of claim 13 , further comprising an air outlet proximate a second portion of the capper.

15. The lamp of claim 13 , further comprising an air outlet in the optical element.

16. The lamp of claim 1 , wherein at least one fin is configured for positioning on an outside surface of the diffuser.

17. The lamp of claim 1 , further comprising driver circuitry operably connected to the solid state light source and housed in the capper.

18. The lamp of claim 17 , further comprising a base connected to the capper and operably connected to the driver circuitry.

19. A unitary heat sink comprising:

a central hub portion composed of a thermally conducting metal;

a plurality of fins of the thermally conducting metal, the fins projecting away from the central hub portion in a first direction, wherein at least one of the plurality of fins is configured for redirecting light;

at least one solid state light source mounted on at least one fin of the plurality of fins; and

a plurality of roots of the thermally conducting metal, the roots projecting away from the central hub portion in a second direction generally opposite from the first direction.

20. A method of forming a lamp, comprising:

providing a solid state light source;

thermally connecting the solid state light source to a unitary heat sink element, wherein the unitary heat sink comprises a central hub, a plurality of fins extending in a first direction from the central hub and a plurality of roots extending in a second direction from the central hub, the second direction being generally opposite to the first direction;

connecting the roots of the unitary heat sink to a capper such that the roots are substantially concealed from view; and

connecting an optical element to an upper portion of the capper to encase the solid state light source and the fins of the unitary heat sink.

Assignments (7)
SECURITY INTEREST Recorded Mar 11, 2026
From: SAVANT TECHNOLOGIES LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 075090/0369 →
CHANGE OF NAME Recorded Jun 21, 2022
From: GE LIGHTING SOLUTIONS, LLC
To: CURRENT LIGHTING SOLUTIONS, LLC
Reel/Frame 060390/0276 →
CHANGE OF NAME Recorded Apr 15, 2022
From: CONSUMER LIGHTING LLC
To: SAVANT TECHNOLOGIES, LLC
Reel/Frame 059721/0943 →
RELEASE OF SECURITY INTEREST Recorded Apr 14, 2022
From: PNC BANK, NATIONAL ASSOCIATION
To: SAVANT SYSTEMS, INC.; SAVANT TECHNOLOGIES LLC; RACEPOINT ENERGY, LLC
Reel/Frame 059910/0312 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2022
From: CURRENT LIGHTING SOLUTIONS, LLC (FKA - GE LIGHTING SOLUTIONS, LLC)
To: CONSUMER LIGHTING, LLC
Reel/Frame 059582/0748 →
SECURITY INTEREST Recorded Jun 30, 2020
From: SAVANT SYSTEMS, INC.; CONSUMER LIGHTING (U.S.), LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 053095/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2014
From: KNAPP, THOMAS ALEXANDER; CLYNNE, THOMAS; CHINNIAH, JEYACHANDRABOSE
To: GE LIGHTING SOLUTIONS, LLC
Reel/Frame 034540/0458 →