IP Library Granted Patent US 9,520,507
Granted Patent B2
US 9,520,507 · App. 14/579,935 · Granted Dec 13, 2016

Solar cells with improved lifetime, passivation and/or efficiency

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Quick Facts
Patent No.
US 9,520,507
App. No.
14/579,935
Granted
Dec 13, 2016
Kind
B2
Abstract

A method of fabricating a solar cell can include forming a dielectric region on a silicon substrate. The method can also include forming an emitter region over the dielectric region and forming a dopant region on a surface of the silicon substrate. In an embodiment, the method can include heating the silicon substrate at a temperature above 900 degrees Celsius to getter impurities to the emitter region and drive dopants from the dopant region to a portion of the silicon substrate.

Claims (10)

1. A solar cell, the solar cell, having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a dielectric region over a silicon substrate, wherein a portion of the silicon substrate has a dopant concentration of approximately less than or equal to 20×10 18 cm −3 ;

a first emitter region having metal impurities formed over the dielectric region; and

a first metal contact formed over the first emitter region;

a second emitter region having metal impurities formed over the dielectric region, wherein the second emitter region is formed at least partially over the first emitter region, and wherein the first and second emitter regions are formed on a same side of the solar cell: and

a second metal contact formed over the second emitter region.

2. The solar cell of claim 1 , wherein the first emitter region and the first metal contact are formed on the hack side of the solar cell.

3. The solar cell of claim 1 , wherein the first emitter region and the first metal contact are formed on the front side of the solar cell.

4. The solar cell of claim 1 , wherein the portion of the silicon substrate having a dopant concentration of approximately less than or equal to 20×10 18 cm −3 is on the front side of the solar cell.

5. The solar cell of claim 1 , wherein the first emitter region, is a doped polysilicon region.

Assignments (5)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2015
From: SMITH, DAVID D.; DENNIS, TIM; TABAJONDA, RUSSELLE DE JESUS
To: SUNPOWER CORPORATION
Reel/Frame 035588/0322 →