IP Library Granted Patent US 9,549,620
Granted Patent B2
US 9,549,620 · App. 14/582,331 · Granted Jan 24, 2017

Channel-cut cushion supports

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Quick Facts
Patent No.
US 9,549,620
App. No.
14/582,331
Granted
Jan 24, 2017
Kind
B2
Abstract

The support characteristics within a foam mattress body may be varied by inserting reinforcements into channels cut or otherwise formed within the foam.

Claims (12)

1. A mattress comprising:

a foam body comprising a parallelepiped shape having a planar top surface, a planar bottom surface, two planar side surfaces parallel to each other and perpendicular to the planar top and bottom surfaces, and two planar end surfaces parallel to each other and perpendicular to the planar top and bottom surfaces, wherein the two planar side surfaces have a length greater than the two planar end surfaces;

at least one channel disposed within the foam body along an axis connecting the two planar side surfaces; and

an insert of a size equal to the at least one channel, the insert comprising two or more adjacent rows of springs and a foam strip disposed thereon located within the at least one channel, wherein the insert, the two or more adjacent rows of springs, and the foam strip have a height equal to the channel height, and wherein the insert provides a different firmness or support characteristic than the foam body.

2. The mattress of claim 1 , wherein the foam strip is selected to have a lower indention load deflection value than the foam body.

3. The mattress of claim 1 , wherein the at least one channel has a rectangular cross section.

4. The mattress of claim 1 , wherein the insert is of a size smaller than the at least one channel.

5. The mattress of claim 1 , wherein the springs comprise two or more adjacent strings of connected pocketed coil springs.

6. The mattress of claim 1 , wherein the insert is permanently affixed to a surface defining the at least one channel.

7. The mattress of claim 1 , further comprising a layer of foam overlaying the planar top surface of the foam body and overlaying the insert.

8. The mattress of claim 1 , wherein the at least one channel and the insert extend between the two planar side surfaces.

9. The mattress of claim 1 , wherein the at least one channel and the insert extend between the two planar end surfaces.

Assignments (12)
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.
Reel/Frame 064185/0293 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 040813/1075 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059925/0322 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0213 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0175 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0136 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2015
From: GLADNEY, RICHARD F.
To: DREAMWELL, LTD.
Reel/Frame 034757/0497 →