IP Library Granted Patent US 9,493,989
Granted Patent B2
US 9,493,989 · App. 14/591,584 · Granted Nov 15, 2016

Subsea drilling with casing

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Quick Facts
Patent No.
US 9,493,989
App. No.
14/591,584
Granted
Nov 15, 2016
Kind
B2
Abstract

A method of forming a wellbore includes providing a drilling assembly comprising one or more lengths of casing and an axially retracting assembly having a first tubular; a second tubular at least partially disposed in the first tubular and axially fixed thereto; and a support member disposed in the second tubular and movable from a first axial position to a second axial position relative to the second tubular, wherein, in the first axial position, the support member maintains the second tubular axially fixed to the first tubular, and in the second axial position, allows the second tubular to move relative to the first tubular; and an earth removal member disposed below the axially retracting assembly. The method also includes rotating the earth removal member to form the wellbore; moving the support member to the second axial position; and reducing a length of the axially retracting assembly.

Claims (49)

1. A drilling assembly, comprising:

a casing;

a conveyance string releasably coupled to an interior surface of the casing;

a drill bit rotatable relative to the casing;

a motor attached to the conveyance string and configured to rotate the drill bit relative to the casing and to carry a drilling load;

a rotating seal configured to rotatably connect the drill bit to the casing; and

a running tool for releasably coupling the conveyance string to the casing, the running tool having:

a tubular body having a window;

a gripping member radially movable between an engaged position and a disengaged position in the window; and

a mandrel disposed in the tubular body and selectively movable from a first position, wherein the gripping member is in the engaged position, to a second position, to allow the gripping member to move to the disengaged position.

2. The assembly of claim 1 , further comprising a conductor releasably coupled to the casing.

3. The assembly of claim 1 , wherein the casing further comprises a high pressure wellhead.

4. The assembly of claim 3 , wherein the high pressure wellhead is configured to seat in a low pressure wellhead.

5. The assembly of claim 4 , wherein the low pressure wellhead includes a side port.

6. The assembly of claim 1 , wherein the casing includes a seal member for sealing engagement with the conveyance string.

7. The assembly of claim 1 , further comprising a float sub disposed below motor.

8. The assembly of claim 1 , further comprising a retractable joint disposed below a motor coupling for coupling the motor to the drill bit.

9. The assembly of claim 1 , further comprising sensors for detecting an increase in gas pressure.

10. The assembly of claim 1 , further comprising a spacer tubular coupled to the motor and the drill bit, wherein the spacer tubular has a length sufficient to position the motor above a cement in the casing.

11. The assembly of claim 10 , wherein the spacer tubular comprises a drillable material selected from aluminum and a composite material.

12. The assembly of claim 11 , wherein the composite material is selected from fiberglass, resin, carbon, composite, Kevlar, and combinations thereof.

13. The assembly of claim 1 , wherein the conveyance string includes a disconnect located above a running tool.

14. A method of forming a wellbore, comprising:

providing a drilling assembly comprising a casing and an axially retracting assembly having:

a first tubular;

a second tubular at least partially disposed in the first tubular and axially fixed thereto; and

a support member disposed in the second tubular and movable from a first axial position to a second axial position relative to the second tubular, wherein, in the first axial position, the support member maintains the second tubular axially fixed to the first tubular, and in the second axial position, allows the second tubular to move relative to the first tubular; and

an earth removal member disposed below the axially retracting assembly;

rotating the earth removal member to form the wellbore;

moving the support member to the second axial position; and

reducing a length of the axially retracting assembly.

15. The method of claim 14 , further comprising applying pressure to move the support member from the first axial position to the second axial position prior to reducing the length of the axially retracting assembly.

16. The method of claim 14 , further comprising providing a high pressure wellhead attached to the casing.

17. The method of claim 16 , wherein reducing the length of the axially retracting assembly causes the high pressure wellhead to land in a low pressure wellhead.

18. The method of claim 17 , further comprising attaching a centralizing ram on the high pressure wellhead.

19. The method of claim 16 , further comprising attaching a running tool to the high pressure wellhead and transferring torque loads or axial load via the running tool.

20. The method of claim 14 , further comprising releasably connecting a running tool to the drilling assembly, and conveying the drilling assembly using the running tool.

21. The method of claim 20 , further comprising releasing the running tool after reducing the length of the axially retracting assembly.

22. The method of claim 20 , further comprising connecting the running tool to a drill pipe extending from the surface.

23. The method of claim 14 , further comprising performing a cementing operation.

24. A drilling assembly, comprising:

a casing;

a conveyance string releasably coupled to an interior surface of the casing;

a drill bit rotatable relative to the casing;

a motor attached to the conveyance string and configured to rotate the drill bit relative to the casing and to carry a drilling load;

a rotating seal configured to rotatably connect the drill bit to the casing; and

a spacer tubular coupled to the motor and the drill bit, wherein the spacer tubular has a length sufficient to position the motor above a cement in the casing.

25. The assembly of claim 24 , wherein the spacer tubular comprises a drillable material selected from aluminum and a composite material.

26. The assembly of claim 25 , wherein the composite material is selected from fiberglass, resin, carbon, composite, Kevlar, and combinations thereof.

Assignments (6)
PATENT SECURITY INTEREST ASSIGNMENT AGREEMENT Recorded Apr 26, 2023
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 063470/0629 →
RELEASE OF SECURITY INTEREST Recorded Aug 28, 2020
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
Reel/Frame 053838/0323 →
SECURITY INTEREST Recorded Dec 26, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS, LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY, INC.; PRECISION ENERGY SERVICES, INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS ADMINISTRATIVE AGENT
Reel/Frame 051419/0140 →
SECURITY INTEREST Recorded Dec 18, 2019
From: WEATHERFORD TECHNOLOGY HOLDINGS LLC; WEATHERFORD NETHERLANDS B.V.; WEATHERFORD NORGE AS; HIGH PRESSURE INTEGRITY INC.; PRECISION ENERGY SERVICES INC.; WEATHERFORD CANADA LTD.; WEATHERFORD SWITZERLAND TRADING AND DEVELOPMENT GMBH; PRECISION ENERGY SERVICES ULC; WEATHERFORD U.K. LIMITED
To: WELLS FARGO BANK NATIONAL ASSOCIATION AS AGENT
Reel/Frame 051891/0089 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 29, 2015
From: WEATHERFORD/LAMB, INC.
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 036709/0793 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2015
From: TWARDOWSKI, ERIC M; TREVINO, JOSE A; ODELL, ALBERT C, II; LE, TUONG THANH; XU, WEI JAKE; FEASEY, GUY F
To: WEATHERFORD/LAMB, INC.
Reel/Frame 034656/0946 →