IP Library Granted Patent US 9,447,935
Granted Patent B2
US 9,447,935 · App. 14/592,422 · Granted Sep 20, 2016

Recessed can downlight retrofit illumination device

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Quick Facts
Patent No.
US 9,447,935
App. No.
14/592,422
Granted
Sep 20, 2016
Kind
B2
Abstract

In various embodiments, an illumination device includes driver and LED lighting modules collectively sized to fit within a recessed-can lighting fixture constructed for use with incandescent or halogen bulbs, thereby facilitating LED changeover without removal and replacement of the fixture.

Claims (32)

1. A method of upgrading an illumination device disposed at least partially within a recessed-can lighting fixture, the fixture being associated with an outlet electrically connected to a source of power, the method comprising:

connecting to the outlet a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode and (ii) a connector compatible with the outlet; and

after connecting the driver module to the outlet, mounting within the recessed-can fixture a discrete lighting module configured to operatively couple the driver module to at least one light-emitting diode; and

electrically connecting the lighting module to the driver module such that the lighting module is electrically connected to and otherwise physically separate from the driver module.

2. The method of claim 1 , wherein the lighting module comprises a temperature sensor for measuring a temperature of the at least one light-emitting diode.

3. The method of claim 2 , wherein the driver module comprises circuitry for controlling current flow to the at least one light-emitting diode based on the measured temperature.

4. The method of claim 1 , wherein the outlet comprises a socket for an incandescent or halogen light bulb.

5. The method of claim 1 , wherein the source power comprises power mains of a building.

6. The method of claim 5 , wherein the power mains operate at a voltage selected from the range of 120 volts to 277 volts.

7. The method of claim 1 , wherein at least one of the outlet or the source of power comprises at least one of an electrical conduit or an electrical junction box.

8. The method of claim 1 , wherein the recessed-can lighting fixture comprises at least one of a reflector or an electrical junction box therewithin.

9. The method of claim 1 , wherein the lighting module comprises at least one of a heat sink or an active cooling element.

10. The method of claim 1 , wherein an electrical cable electrically connects the driver module and the lighting module.

11. The method of claim 10 , wherein the electrical cable is the only physical connection between the driver module and the lighting module.

12. The method of claim 10 , wherein the electrical cable provides substantially no physical support to the lighting module.

13. The method of claim 10 , wherein the electrical cable is detachable from the driver module and the lighting module, thereby enabling replacement of the electrical cable with a different electrical cable.

14. The method of claim 10 , wherein the lighting module is detachable from the electrical cable, thereby enabling replacement of the lighting module with a second lighting module different from the lighting module.

15. The method of claim 1 , wherein, after the lighting module is mounted, the driver module is not in contact with a heat sink.

16. The method of claim 1 , wherein at least one of the lighting module or the driver module comprises an ambient temperature sensor.

17. The method of claim 16 , wherein at least one of the lighting module or the driver module comprises thermal control circuitry configured to provide over-temperature protection to the at least one light-emitting diode based at least in part on the ambient temperature.

18. The method of claim 17 , wherein the thermal control circuitry is configured to reduce power supplied to the at least one light-emitting diode based at least in part on the ambient temperature.

19. The method of claim 17 , wherein (i) the lighting module comprises an active cooling element, and (ii) the thermal control circuitry is configured to control the active cooling element based at least in part on the ambient temperature.

20. The method of claim 1 , wherein the lighting module lacks circuitry for supplying power to and controlling the at least one light-emitting diode.

21. The method of claim 1 , wherein the driver module and the lighting module collectively fit within the recessed-can lighting fixture.

22. An illumination device comprising:

a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode, and (ii) a connector for connecting to a source of power;

a discrete lighting module configured for electrical connection to but otherwise physically separate from the driver module, the lighting module comprising (i) a mechanism for mounting the lighting module within a recessed-can lighting fixture; and (ii) an electrical cable electrically connecting the driver module and the lighting module, the lighting module configured to operatively couple the driver module to at least one light emitting diode;

wherein (i) the driver module and the lighting module are collectively sized to fit within the recessed-can lighting fixture and (ii) the electrical cable is the only physical connection between the driver module and the lighting module.

23. A method of upgrading an illumination device disposed at least partially within a recessed-can lighting fixture comprising an outlet electrically connected to a source of power, the method comprising:

connecting to the outlet a discrete driver module comprising (i) circuitry for supplying power to and controlling at least one light-emitting diode and (ii) a connector compatible with the outlet; and

mounting within the recessed-can fixture a discrete lighting module (i) electrically connected to and otherwise physically separate from the driver module and (ii) configured to operatively couple the driver module to at least one light-emitting diode;

wherein (i) the driver module and the lighting module collectively fit within the recessed-can lighting fixture, (ii) an electrical cable electrically connects the driver module and the lighting module, and (iii) the electrical cable is the only physical connection between the driver module and the lighting module.

Assignments (10)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2018
From: GENERAL LIGHTING COMPANY INC.
To: LEDVANCE LLC
Reel/Frame 045260/0954 →
PATENT TRANSFER STATEMENT (AND FORECLOSURE OF SECURITY INTEREST) Recorded Jan 18, 2018
From: VENTURE LENDING & LEASING VII, INC.; VENTURE LENDING & LEASING VIII, INC.
To: GENERAL LIGHTING COMPANY INC.
Reel/Frame 045085/0080 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2017
From: TERRALUX, INC.
To: GENERAL LIGHTING COMPANY INC.
Reel/Frame 045810/0030 →
RELEASE OF SECURITY INTEREST Recorded Nov 21, 2017
From: TERRALUX, INC.
To: NEUGEBOREN O'DOWD PC
Reel/Frame 044878/0226 →
SECURITY INTEREST Recorded Sep 1, 2017
From: TERRALUX, INC. D/B/A SIELO, INC.
To: NEUGEBOREN O'DOWD PC
Reel/Frame 043747/0262 →
DISCHARGE OF LIEN Recorded Jul 28, 2016
From: MORGAN, LEWIS & BOCKIUS LLP
To: TERRALUX, INC.
Reel/Frame 039503/0263 →
SECURITY INTEREST Recorded Jul 19, 2016
From: TERRALUX, INC.
To: COMERICA BANK
Reel/Frame 039392/0715 →
SECURITY INTEREST Recorded Jul 8, 2016
From: TERRALUX, INC.
To: VENTURE LENDING & LEASING VII, INC.; VENTURE LENDING & LEASING VIII, INC.
Reel/Frame 039291/0308 →
LIEN Recorded Feb 19, 2016
From: TERRALUX, INC.
To: MORGAN, LEWIS & BOCKIUS LLP
Reel/Frame 037858/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2015
From: CATALANO, ANTHONY
To: TERRALUX, INC.
Reel/Frame 034737/0301 →