IP Library Granted Patent US 9,581,345
Granted Patent B2
US 9,581,345 · App. 14/592,982 · Granted Feb 28, 2017

Vapor compression dehumidifier

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Quick Facts
Patent No.
US 9,581,345
App. No.
14/592,982
Granted
Feb 28, 2017
Kind
B2
Abstract

An apparatus comprises an air inlet configured to receive an inlet airflow. The inlet airflow comprises a process airflow and a bypass airflow. An evaporator unit receives a flow of refrigerant and is cools the process airflow by facilitating heat transfer from the process airflow to the flow of refrigerant. A condenser unit receives the flow of refrigerant and (1) reheats the process airflow by facilitating heat transfer from the flow of refrigerant to the process airflow, and (2) heats the bypass airflow by facilitating heat transfer from the flow of refrigerant to the bypass airflow. The process airflow is discharged via a process airflow outlet and the bypass airflow is discharged via a bypass airflow outlet.

Claims (92)

1. An apparatus, comprising:

an air inlet configured to receive an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

an evaporator unit operable to:

receive a flow of refrigerant;

cool the process airflow by facilitating heat transfer from the process airflow to the flow of refrigerant;

a condenser unit operable to:

receive the flow of refrigerant;

reheat the process airflow by facilitating heat transfer from the flow of refrigerant to the process airflow; and

heat the bypass airflow by facilitating heat transfer from the flow of refrigerant to the bypass airflow;

a process airflow outlet operable to discharge the process airflow; and

a bypass airflow outlet operable to discharge the bypass airflow.

2. The apparatus of claim 1 , further comprising a supply fan positioned adjacent to the air inlet, the supply fan operable to draw the inlet airflow into the air inlet.

3. The apparatus of claim 2 , wherein the supply fan comprises a backward inclined impeller.

4. The apparatus of claim 1 , wherein a compressor unit is positioned between the condenser unit and the process airflow outlet such that the process airflow passes over the compressor unit after exiting a first portion of the condenser unit.

5. The apparatus of claim 1 , wherein the process airflow outlet is oriented such that the process airflow is directed toward the floor of a structure.

6. The apparatus of claim 1 , wherein the bypass airflow outlet is oriented such that the bypass airflow is directed toward the floor of a structure.

7. The apparatus of claim 1 , wherein the bypass airflow exiting a second portion of the condenser unit is routed adjacent the process airflow exiting a first portion of the condenser unit such that heat is transferred from the bypass airflow to the process airflow through a wall between the bypass airflow and the process airflow.

8. The apparatus of claim 1 , wherein the bypass airflow comprises between ten and thirty percent of the inlet airflow.

9. The apparatus of claim 1 , further comprising:

a sensor operable to measure a parameter of the inlet airflow;

a bypass damper operable to control the proportions of the inlet airflow that comprise the process airflow and the bypass airflow; and

a controller that operates the bypass damper according to the measured parameter of the inlet airflow.

10. The apparatus of claim 1 , further comprising:

a sensor operable to measure a parameter of the flow of refrigerant;

a bypass damper operable to control the proportions of the inlet airflow that comprise the process airflow and a bypass airflow; and

a controller that operates the bypass damper according to the measured parameter of the flow of refrigerant.

11. The apparatus of claim 1 , wherein the evaporator unit operates in a flooded state.

12. An apparatus, comprising:

an air inlet configured to receive an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

an evaporator unit operable to cool the process airflow;

a condenser unit operable to:

reheat the process airflow; and

heat the bypass airflow by facilitating heat transfer from a flow of refrigerant to the bypass airflow;

a process airflow outlet operable to discharge the process airflow; and

a bypass airflow outlet operable to discharge the bypass airflow.

13. The apparatus of claim 12 , further comprising a supply fan positioned adjacent to the air inlet, wherein the supply fan comprises a backward inclined impeller.

14. The apparatus of claim 12 , wherein the process airflow outlet is oriented such that the process airflow is directed toward the floor of a structure.

15. The apparatus of claim 12 , wherein the bypass airflow outlet is oriented such that the bypass airflow is directed toward the floor of a structure.

16. The apparatus of claim 12 , wherein the bypass airflow comprises between ten and thirty percent of the inlet airflow.

17. The apparatus of claim 12 , further comprising:

a sensor operable to measure a parameter of the inlet airflow;

a bypass damper operable to control the proportions of the inlet airflow that comprise the process airflow and the bypass airflow; and

a controller that operates the bypass damper according to the measured parameter of the inlet airflow.

18. The apparatus of claim 12 , further comprising:

a sensor operable to measure a parameter of a flow of refrigerant;

a bypass damper operable to control the proportions of the inlet airflow that comprise a process airflow and a bypass airflow; and

a controller that operates the bypass damper according to the measured parameter of the flow of refrigerant.

19. A method, comprising:

receiving an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

cooling the process airflow by passing it through an evaporator unit to facilitate heat transfer from the process airflow to a flow of refrigerant;

reheating the process airflow;

heating the bypass airflow;

exhausting the process airflow; and

exhausting the bypass airflow.

20. The method of claim 19 , wherein the inlet airflow is drawn into an air inlet by a supply fan positioned adjacent to the air inlet.

21. The method of claim 20 , wherein the supply fan comprises a backward inclined impeller.

22. The method of claim 19 , further comprising:

measuring a parameter of the inlet airflow; and

operating a bypass damper according to the measured parameter of the inlet airflow, the bypass damper operable to control the proportions of the inlet airflow as between the process airflow and the bypass airflow.

23. The method of claim 19 , further comprising:

measuring a parameter of the flow of refrigerant; and

operating a bypass damper according to the measured parameter of the flow of refrigerant, the bypass damper operable to control the proportions of the inlet airflow as between the process airflow and the bypass airflow.

24. A method, comprising:

receiving an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

cooling the process airflow;

reheating the process airflow by passing it through a condensor unit to facilitate heat transfer from a flow of refrigerant to the process airflow;

heating the bypass airflow;

exhausting the process airflow; and

exhausting the bypass airflow.

25. A method, comprising:

receiving an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

cooling the process airflow;

reheating the process airflow;

heating the bypass airflow by passing it through a condensor unit to facilitate heat transfer from a flow of refrigerant to the bypass airflow;

exhausting the process airflow; and

exhausting the bypass airflow.

26. A method, comprising:

receiving an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

cooling the process airflow;

reheating the process airflow;

heating the bypass airflow;

exhausting the process airflow;

exhausting the bypass airflow; and

directing the process airflow toward the floor of a structure.

27. A method, comprising:

receiving an inlet airflow, the inlet airflow comprising a process airflow and a bypass airflow;

cooling the process airflow;

reheating the process airflow;

heating the bypass airflow;

exhausting the process airflow;

exhausting the bypass airflow; and

directing the bypass airflow toward the floor of a structure.

Assignments (9)
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 056650/0303 →
SECURITY INTEREST Recorded Jun 22, 2021
From: BROAN-NUTONE LLC; NORTEK AIR SOLUTIONS, LLC; NORTEK GLOBAL HVAC, LLC; THERMA-STOR LLC; ADDISON HVAC LLC; NOVELAIRE TECHNOLOGIES, L.L.C.; ROBERTS-GORDON LLC; STERIL-AIRE LLC; UNITED COOLAIR LLC; AIRXCHANGE, INC.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 056647/0868 →
SECURITY INTEREST Recorded Sep 15, 2020
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 053775/0394 →
RELEASE OF SECURITY INTEREST Recorded May 23, 2018
From: CIBC BANK USA
To: THERMA-STOR LLC
Reel/Frame 046226/0880 →
SECURITY INTEREST Recorded May 23, 2018
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 046227/0045 →
SECURITY INTEREST Recorded Jan 8, 2018
From: THERMA-STOR LLC
To: CIBC BANK USA
Reel/Frame 045021/0635 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2018
From: TECHNOLOGIES HOLDINGS CORP.
To: THERMA-STOR LLC
Reel/Frame 045003/0972 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2017
From: TECHNOLOGIES HOLDINGS CORP.; THERMA-STOR LLC
To: THERMA-STOR LLC
Reel/Frame 044997/0596 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2015
From: DINGLE, STEVEN S.; TEJEDA, MARCO A.; O'BRIEN, TIMONTHY S.; DEMONTE, TODD R.; YU, VINCENT
To: TECHNOLOGIES HOLDINGS CORP.
Reel/Frame 034670/0137 →