Wall entry tunnel for a pet door
View Patent ↗A wall entry tunnel for use with a pet door. The wall entry tunnel extends through a structural feature and forms an enclosed passageway connecting the interior and exterior frames of a pet door. The length of the wall entry tunnel adjusts to fit walls of various thicknesses. The wall entry tunnel includes modular components that facilitate compact packaging and are readily assembled to construct the enclosed passageway with a perimeter sized to match the size of the pet door opening.
1. A tunnel for use with a pet door having an interior frame and an exterior frame located on opposing sides of a structural unit, each of the interior frame and the exterior frame defining a through opening, the tunnel comprising:
a first horizontal wall component having a first connector at one end and a second connector at a second end;
a second horizontal wall component having a first connector at one end and a second connector at a second end;
a first vertical wall having a first connector at one end and a second connector at a second end, the first connector of the first vertical wall being selectively connectable to the second connector of the second horizontal wall component, the second connector of the first vertical wall being selectively connectable to the first connector of the first horizontal wall component; and
a second vertical wall having a first connector at one end and a second connector at a second end, the first connector of the second vertical wall being selectively connectable to the second connector of the first horizontal wall component, the second connector of the second vertical wall being selectively connectable to the first connector of the second horizontal wall component, the first horizontal wall component, the second horizontal wall component, the first vertical wall, and the second vertical wall forming a first section defining a through opening, the first section being selectively connectable to the interior frame;
a third horizontal wall component having a first connector at one end and a second connector at a second end;
a fourth horizontal wall component having a first connector at one end and a second connector at a second end;
a third vertical wall having a first connector at one end and a second connector at a second end, the first connector of the third vertical wall being selectively connectable to the second connector of the fourth horizontal wall component, the second connector of the third vertical wall being selectively connectable to the first connector of the third horizontal wall component; and
a fourth vertical wall having a first connector at one end and a second connector at a second end, the first connector of the fourth vertical wall being selectively connectable to the second connector of the third horizontal wall component, the second connector of the fourth vertical wall being selectively connectable to the first connector of the fourth horizontal wall component, the third horizontal wall component, the fourth horizontal wall component, the third vertical wall, and the fourth vertical wall forming a second section defining a through opening, the second section being selectively connectable to the exterior frame and telescopically connectable to the first section, the second section through opening cooperating with the first section through opening to define a passageway.
2. The tunnel of claim 1 characterized in that the horizontal wall components have an internal width corresponding to the side-to-side width of the through opening.
3. The tunnel of claim 1 characterized in that the horizontal wall components have a first vertical extension associated with the first end and a second vertical extension associated with the second end.
4. The tunnel of claim 1 characterized in that the vertical walls comprise at least one vertical wall component, each vertical wall component having a first connector at one end and a second connector at the opposite end, the height of the vertical wall being based on the number of connected vertical wall components.
5. The tunnel of claim 4 characterized in that the first and second connectors of the vertical wall components and the horizontal wall components are keyed such that the first connectors only connect to the second connectors.
6. The tunnel of claim 4 characterized in that the vertical wall component first end is selectively connectable to the first horizontal wall component second end and the vertical wall component second end is connectable to the second horizontal wall component first end.
7. The tunnel of claim 1 characterized in that the horizontal wall components and the vertical walls further comprise frame connector parts adapted to mate with corresponding connector parts on the interior and exterior frames allowing the first section to be selectively connected to the interior frame and the second section to be selectively connected to the exterior frame.
8. The tunnel of claim 1 further comprising:
a first anti-rotation toggle bolt assembly having a toggle shoe and a toggle arm extending outwardly from the toggle shoe, the first anti-rotation toggle bolt assembly connected to the first section, the first toggle arm operatively engaging a first fastener passing through the interior frame allowing the first fastener to be tightened and draw the interior frame securely against the structural unit without rotation of the first toggle shoe arm; and
a second anti-rotation toggle bolt assembly having a toggle shoe and a toggle arm extending outwardly from the toggle shoe, the second anti-rotation toggle bolt assembly connected to the second section, the second toggle shoe arm operatively engaging a second fastener passing through the exterior frame allowing the second fastener to be tightened and draw the interior frame securely against the structural unit without rotation of the second toggle shoe arm.
9. A variable length tunnel for connecting the frames of a pet door installed in a structural feature, the variable length tunnel comprising:
a first tunnel section connectable to a frame of the pet door, the first tunnel section assembled from a plurality of wall components, the wall components including an upper horizontal wall component, a lower horizontal wall component, a left vertical wall comprising at least one vertical wall component, and a right vertical wall comprising at least one vertical wall component; and
a second tunnel section connectable to the other frame of the pet door, the second tunnel section assembled from a plurality of wall components, the wall components including an upper horizontal wall component, a lower horizontal wall component, a left vertical wall comprising at least one vertical wall component, and a right vertical wall comprising at least one vertical wall component, and, when assembled, the second tunnel section coupling with and moveable relative to the first tunnel section to vary the length of the tunnel when the second tunnel section and the first tunnel section are connected; and
wherein each wall component defines a first connector at one end and a second connector at the opposite end and the wall components are selectively connectable to each other by connecting the complimentary first and second connectors of two wall components.
10. The variable length tunnel of claim 9 characterized in that the upper horizontal component and the lower horizontal component have an internal width corresponding to the side-to-side width the pet door opening.
11. The variable length tunnel of claim 9 characterized in that the first and second tunnel sections further comprise frame connector parts adapted to mate with corresponding connector parts on the frames allowing the first section to be selectively connected to the frame and the second section to be selectively connected to the frame.
12. The variable length tunnel of claim 9 characterized in that the first connector and the second connector have complimentary keys such that the first connector of one the component only connects to the second connector of another component.
13. The variable length tunnel of claim 9 characterized in that:
the first tunnel section includes at least one groove extending at least a portion of the length of the first tunnel section; and
the second tunnel section includes at least one slide operatively engaging and positionable along the length of the at least one groove.
14. The variable length tunnel of claim 9 characterized in that the interior dimensions of the first tunnel section are larger than the exterior dimensions of the second tunnel section, the second tunnel section fitting into the first tunnel section in a telescopic relationship.
15. The variable length tunnel of claim 9 characterized in that each of the frames of the pet door have a flange bounding an opening defined by the pet door, a portion of the first tunnel section configured to overlap one of the flanges and a portion of the second tunnel section configured to overlap the other of the flanges.
16. The variable length tunnel of claim 9 further comprising:
a first anti-rotation toggle assembly having a toggle shoe attached to an exterior wall of one side of the first tunnel section, the first anti-rotation toggle shoe having a toggle arm extending away from the first tunnel section to operatively engage the structural feature, the toggle arm not rotating while a threaded fastener operatively engaging the non-rotating toggle arm is rotated; and
a second anti-rotation toggle assembly having a toggle shoe attached to the opposite exterior wall of the first tunnel section, the second anti-rotation toggle shoe having a toggle arm extending away from the second tunnel section to operatively engage the structural feature, the toggle arm not rotating while a threaded fastener operatively engaging the toggle arm is rotated.
17. An enclosed passageway for connecting the frames of a pet door installed in structural feature, the enclosed passageway comprising:
a first inner vertical wall defining a slide component;
a second inner vertical wall defining a slide component;
an upper inner horizontal member having one end connectable to one end of the first inner vertical wall and a second end connectable to one end of the second inner vertical wall;
a lower inner horizontal member having one end connectable to the other end of the first inner vertical wall and a second end connectable to the other end of the second inner vertical wall;
a first outer vertical wall defining a slide component complimenting the first inner vertical wall slide component, the first outer vertical wall slidably connectable to the first inner vertical wall by operative engagement of the first inner vertical wall slide component with the first outer vertical wall slide component;
a second outer vertical wall defining a slide component complimenting the second inner vertical wall slide component, the second outer vertical wall slidably connectable to the second inner vertical wall by operative engagement of the second inner vertical wall slide component with the second outer vertical wall slide component, the first and second outer vertical walls moveable relative to the first and second inner vertical walls to adjust the length of the enclosed passage to extend between the frames of the pet door based on the thickness of the structural feature when slidably connected;
an upper outer horizontal member having one end connectable to one end of the first outer vertical wall and a second end connectable to one end of the second outer vertical wall; and
a lower outer horizontal member having one end connectable to the other end of the first outer vertical wall and a second end connectable to the other end of the second outer vertical wall.
18. The enclosed passageway of claim 17 characterized in that the horizontal walls comprise a plurality of wall components, each horizontal wall component and vertical wall component having a first connector at one end and a second connector at the other end, the first connector of one wall component selectively joinable to the second connector of another wall component to form the horizontal wall having a first connector at one end and a second connector at the other end.
19. The enclosed passageway of claim 17 characterized in that the horizontal wall components and the vertical walls further comprise frame connector parts adapted to mate with corresponding connector parts on the interior and exterior frames allowing the first section to be selectively connected to the interior frame and the second section to be selectively connected to the exterior frame.
20. A variable length tunnel for connecting the frames of a pet door installed in a structural feature, the variable length tunnel comprising:
a first tunnel section connectable to a frame of the pet door;
a second tunnel section connectable to the other frame of the pet door, the second tunnel section coupling with and moveable relative to the first tunnel section to vary the length of the tunnel when the second tunnel section and the first tunnel section are connected;
a first anti-rotation toggle assembly having a toggle shoe attached to an exterior wall of one side of the first tunnel section;
a second anti-rotation toggle assembly having a toggle shoe attached to an exterior wall of the opposite side of the first tunnel section, each anti-rotation toggle shoe having a pair of mounting flanges extending away from the first tunnel section and a toggle arm pivotally mounted between the mounting flanges, each toggle arm extending away from the first tunnel section to operatively engage the structural feature when a threaded fastener is captured between the toggle arm, the toggle shoe, and the mounting flanges, the mounting flanges preventing the toggle arm from rotating about the central axis of a threaded fastener as the threaded fastener is rotated to secure the variable length tunnel in the structural feature.