IP Library Granted Patent US 9,932,788
Granted Patent B2
US 9,932,788 · App. 14/596,469 · Granted Apr 3, 2018

Off bottom flow diverter sub

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Quick Facts
Patent No.
US 9,932,788
App. No.
14/596,469
Granted
Apr 3, 2018
Kind
B2
Abstract

An off bottom flow diverter subassembly. A fronthead and shank each includes a central bore. One of the shank and the fronthead has an outer diameter configured to fit within the central bore of another of the fronthead and shank. The shank and fronthead are arranged to slide longitudinally with respect to each other and are limited from sliding out of contact with each other. At least one diverting flow passage is between adjacent sliding surfaces of the shank and fronthead. Sliding the fronthead and shank with respect to each other opens and closes the diverting flow passage. Application of a force, sufficient to open the diverting flow passage, to a drill string to which the subassembly is attached in a direction toward an opening of a hole being drilled causes the diverting flow passage to open and drilling fluid to flow out of the subassembly away from the bit.

Claims (41)

1. An off bottom flow diverter subassembly, comprising:

a fronthead comprising a central bore;

a shank comprising a central bore, the shank connected to a drill string, wherein one of the shank and the fronthead has an outer diameter configured to fit within the central bore of another of the fronthead and the shank such that the shank and fronthead are arranged to slide longitudinally with respect to each other, wherein the fronthead and the shank are limited from sliding out of contact with each other; and

at least one diverting flow passage between adjacent sliding surfaces of the shank and the fronthead, wherein sliding of the fronthead and the shank with respect to each other opens and closes the at least one diverting flow passage;

wherein application of a drill string force through the drill string and to the shank sufficient to open the at least one diverting flow passage to the drill string to which the off bottom flow diverter subassembly is attached in a direction toward an opening of a hole being drilled causes the at least one diverting flow passage to open and flow of drilling fluid out of the off bottom flow diverter subassembly and away from the bit.

2. The off bottom flow diverter subassembly according to claim 1 , further comprising:

a chuck arranged about an upper portion of the shank, the chuck comprising at least one flow opening configured to direct drilling fluid out of the at least one diverting flow passage; and

a casing configured to operatively connect the chuck to the fronthead.

3. The off bottom flow diverter subassembly according to claim 2 , wherein the at least one diverting flow passage extends along portions of the shank, chuck, and fronthead.

4. The off bottom flow diverter subassembly according to claim 2 , wherein a portion of the outer surface of the shank and portions of the inner surface of the fronthead and chuck comprises scallops at least partially defining the at least one diverting flow passage.

5. The off bottom flow diverter subassembly according to claim 2 , further comprising:

a retaining structure configured to limit sliding of the fronthead and the shank with respect to each other, wherein the chuck is secured to the fronthead by the casing and the at least one retaining structure is fixed to the chuck.

6. The off bottom flow diverter subassembly according to claim 2 , wherein the chuck and casing are a single unitary structure.

7. The off bottom flow diverter subassembly according to claim 1 , wherein the shank slides within the fronthead, wherein the at least one diverting flow passage is arrange between adjacent sliding surfaces of at least a portion of an outside surface of the shank and at least a portion of an inside surface of the central bore of the fronthead.

8. The off bottom flow diverter subassembly according to claim 1 , further comprising:

a retaining structure configured to limit sliding of the fronthead and the shank with respect to each other.

9. The off bottom flow diverter subassembly according to claim 8 , wherein the retaining structure comprises at least one retaining ring arranged between an outside surface of the shank and an inside surface of the central bore of the fronthead.

10. The off bottom flow diverter subassembly according to claim 9 , wherein in compression during drilling, an upper flange on the exterior surface of the shank engages the retaining structure, and the shank and the fronthead close entrance to the at least one diverting flow passage.

11. The off bottom flow diverter subassembly according to claim 8 , wherein the retaining structure limits movement of the shank and fronthead relative to each other by engaging the outer surface of the shank.

12. The off bottom flow diverter subassembly according to claim 8 , wherein in tension during flushing, a lower flange on the exterior surface of the shank engages the retaining structure, and the shank and fronthead are moved into a relative position such that at least one diverting flow passage opens.

13. The off bottom flow diverter subassembly according to claim 8 , wherein the retaining structure further comprises:

a retaining ring having an inner diameter and an outer diameter,

the outer diameter having a notch for accommodating an o-ring, and

the inner diameter having a scallop.

14. The off bottom flow diverter subassembly according to claim 1 , further comprising:

a check valve arranged in the at least one diverting flow passage to control flow of drilling fluid within the passage.

15. The off bottom flow diverter subassembly according to claim 14 , wherein the check valve is a floating check valve, wherein pressure outside the off bottom flow diverter subassembly that is greater than pressure within the off bottom flow diverter subassembly will cause the check valve to move to a closed position to prevent flow into the off bottom flow diverter subassembly.

16. The off bottom flow diverter subassembly according to claim 1 , wherein the force applied to the drill string is sufficient to lift the drill bit out of contact with a drilling surface.

17. A drilling assembly, comprising:

a drill string;

an off-bottom flow diverter subassembly operatively connected to the drill string, the off-bottom flow diverter subassembly comprising

a fronthead comprising a central bore,

a shank comprising a central bore, the shank connected to the drill string, wherein one of the shank and the fronthead has an outer diameter configured to fit within the central bore of another of the fronthead and the shank such that the shank and fronthead are arranged to slide longitudinally with respect to each other, wherein the fronthead and the shank are limited from sliding out of contact with each other, and

at least one diverting flow passage between adjacent sliding surfaces of the shank and the fronthead, wherein sliding of the fronthead and shank with respect to each other opens and closes the at least one diverting flow passage; and

a bottom hole assembly arranged downstream of the off-bottom flow diverter subassembly, wherein application of a drilling force through the drill string and to the shank causes the at least one flow passage to close, and wherein application of a force sufficient to open the at least one diverting flow passage to the drill assembly in a direction toward an opening of a hole being drilled causes the at least one diverting flow passage to open and flow of drilling fluid out of the off bottom flow diverter subassembly and away from the bit.

18. A method for drilling, comprising:

inserting one of a shank having a central bore and a fronthead having a central bore into another of the fronthead and the shank such that the shank and fronthead are arranged to slide longitudinally with respect to each other, wherein the fronthead and the shank are limited from sliding out of contact with each other;

attaching a drill string to the shank;

applying a drilling pressure to the drill string, thereby causing at least one diverting flow passage between the shank and the fronthead to close;

passing drilling fluid through a bottom hole assembly including the shank and the fronthead; and

applying through the drill string and to the shank, a force in a direction toward an opening of a hole being drilled, thereby causing the shank and the fronthead to slide relative to each other to an extent sufficient to open the at least one diverting flow passage, thereby permitting flow of drilling fluid through the at least one diverting flow passage out of the off bottom flow diverter subassembly and away from a bit to which the drill string is attached.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2025
From: TERRAROC FINLAND OY
To: TERRAROC FINLAND OY
Reel/Frame 073802/0085 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2020
From: EPIROC DRILLING TOOLS LLC
To: TERRAROC FINLAND OY
Reel/Frame 053261/0029 →
CHANGE OF NAME Recorded Feb 6, 2018
From: ATLAS COPCO SECOROC LLC
To: EPIROC DRILLING TOOLS LLC
Reel/Frame 045261/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2016
From: WHITE, MICHAEL A; WHITE, JEFFREY P
To: ATLAS COPCO SECOROC LLC
Reel/Frame 038266/0031 →