Apparatus for energy transfer using converter and method of manufacturing same
View Patent ↗According to an aspect of the invention, a motor drive circuit includes a first energy storage device configured to supply electrical energy, a bi-directional DC-to-DC voltage converter coupled to the first energy storage device, a voltage inverter coupled to the bi-directional DC-to-DC voltage converter, and an input device configured to receive electrical energy from an external energy source. The motor drive circuit further includes a coupling system coupled to the input device, to the first energy storage device, and to the bi-directional DC-to-DC voltage converter. The coupling system has a first configuration configured to transfer electrical energy to the first energy storage device via the bi-directional DC-to-DC voltage converter, and has a second configuration configured to transfer electrical energy from the first energy storage device to the voltage inverter via the bi-directional DC-to-DC voltage converter.
1. A traction system comprising:
an electric motor configured to propel a vehicle;
a voltage inverter configured to supply an AC power signal to the electric motor; and
a motor drive circuit configured to supply a DC power signal to the voltage inverter, the motor drive circuit comprising:
a first battery;
a second battery;
a bi-directional buck/boost converter coupled to the first and second batteries, the bi-directional buck/boost converter having a first inductor and a first transistor;
an input device configured to receive electrical energy from an external energy source; and
a multi-position switch having a first position configured to couple the first battery to the voltage inverter via the bi-directional buck/boost converter, and having a second position configured to couple the second battery to the input device via the bi-directional buck/boost converter.
2. The traction system of claim 1 wherein the bi-directional buck/boost converter is configured to boost a voltage from the input device for charging the second battery when the multi-switch is positioned in the second position.
3. The traction system of claim 1 wherein the input device comprises:
a receptacle configured to receive an electric plug; and
a voltage rectifier coupled to the receptacle.
4. The traction system of claim 3 wherein the voltage rectifier comprises a diode rectifier.
5. The traction system of claim 1 wherein the bi-directional buck/boost converter is configured to boost a voltage from the first battery for charging the second battery when the multi-switch is positioned in the first position.
6. The traction system of claim 1 wherein the multi-position switch comprises only the first and second positions.
7. The traction system of claim 1 wherein the multi-position switch is configured to transfer electrical energy from a utility grid to the bi-directional buck/boost converter.
8. The traction system of claim 1 wherein the first battery is configured to maximize energy output, and wherein the second battery is configured to maximize power output.
9. The traction system of claim 1 wherein the multi-position switch is configured to transfer electrical energy from a utility grid to the bi-directional buck/boost converter.
10. A method of manufacturing a traction system comprising:
providing an electric motor configured to propel a vehicle
coupling a first energy storage device to a bi-directional buck/boost converter and to a DC-to-AC voltage inverter, the DC-to-AC voltage inverter being coupled to the electric motor;
coupling the bi-directional buck/boost converter in parallel with a second energy storage device;
coupling a multi-position switch to the bi-directional buck/boost converter, the multi-position switch having a first position and a second position;
coupling the multi-position switch to the first energy storage device;
coupling an input device to the multi-position switch, the input device configured to receive electrical energy from an external energy source;
configuring the multi-position switch to cause a transfer of electrical energy from the first energy storage device and to the DC-to-AC voltage inverter via the bi-directional buck/boost converter when positioned in the first position; and
configuring the multi-position switch to cause a transfer of electrical energy from the input device and to the second energy storage device via the bi-directional buck/boost converter to charge the second energy storage device when positioned in the second position.
11. The method of claim 10 further comprising incorporating a voltage rectifier into the input device.
12. The method of claim 10 wherein coupling the first energy storage device to the bi-directional buck/boost converter comprises coupling one of a battery and a fuel cell to the bi-directional buck/boost converter; and
wherein coupling the bi-directional buck/boost converter in parallel with the second energy storage device comprises coupling the bi-directional buck/boost converter in parallel with one of a battery and an ultracapacitor.
13. The method of claim 10 wherein the input device comprises a receptacle configured to receive an electric plug that transfers electrical energy from a utility grid.
14. The method of claim 10 wherein the bi-directional buck/boost converter is configured to boost a voltage from the input device for charging the second energy storage device when the multi-switch is positioned in the second position.
15. The method of claim 10 wherein the bi-directional buck/boost converter is configured to boost a voltage from the first energy storage device for charging the second energy storage device when the multi-switch is positioned in the first position.