IP Library Granted Patent US 9,440,520
Granted Patent B2
US 9,440,520 · App. 14/602,325 · Granted Sep 13, 2016

Truck cap with heavy duty mounting rack

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Quick Facts
Patent No.
US 9,440,520
App. No.
14/602,325
Granted
Sep 13, 2016
Kind
B2
Abstract

A cap for the cargo bed of a pickup truck has a rigid internal frame with spaced front and rear frame members connected by longitudinally extending upper side rails and longitudinally extending bottom plates, said frame being supported on side walls of the pickup truck. A lightweight shell extends over the rigid frame and is supported on the side walls of the truck. A plurality of posts are attached to the side rails and extend vertically through holes formed in the shell and have one or more storage racks attached to the posts whereby all of the weight of the storage racks and cargo supported thereon is transmitted through the internal frame and supported by the truck body. The frame members are formed of T-slotted members providing support for sundry items inside the shell.

Claims (30)

1. A truck cap comprising:

a frame for mounting on a vehicle body including front and back generally vertically and laterally extending frame members connected by a pair of spaced side rails extending generally longitudinally between the front and back frame members, the frame members each having a generally trapezoidal configuration comprising a cross-beam portion extending generally laterally between two generally upwardly and laterally inwardly extending side leg portions;

a rigid, non-collapsible shell extending over the frame adapted to be supported on the vehicle body;

a plurality of posts attached to the frame and extending substantially vertically through respective holes formed in the rigid, non-collapsible shell laterally inwardly between the side leg portions; and

a first rack attached to and extending between at least two of the posts externally of the rigid, non-collapsible shell;

wherein each post is attached to the frame at a position located laterally inwardly between the side leg portions to couple each post to the side leg portions via the cross beam portion.

2. The truck cap defined in claim 1 wherein each of the front and back frame members comprises a pair of separate extending legs forming the side leg portions and a separate cross beam forming the cross-beam portion.

3. The truck cap defined in claim 2 wherein the front and back frame members are similar to each other in size and shape.

4. The truck cap defined in claim 2 wherein certain of the horizontal cross beams and side rails of the front and back frame members are formed with at least one longitudinally extending T-slot.

5. The truck cap defined in claim 1 wherein the frame further includes a pair of horizontal bottom plates extending longitudinally between the front and back frame members parallel with the side rails.

6. The truck cap defined in claim 1 wherein the rigid, non-collapsible shell is formed of fiberglass.

7. The truck cap defined in claim 1 wherein a seal surrounds each of the posts at its respective hole formed in the rigid, non-collapsible shell.

8. The truck cap defined in claim 1 including a second rack attached to and extending horizontally transversely across the first track.

9. The truck cap defined in claim 1 wherein the plurality of posts includes two pairs of posts, each pair being coupled to the cross beam portion via the side rails, and wherein the side rails are coupled to each cross beam portion laterally inwardly between the side leg portions.

10. In combination, a vehicle having an open rear portion, a rigid frame mounted over the open rear portion and supported on the vehicle, and a rigid, non-collapsible shell extending over the frame and open rear portion of the vehicle, said frame including spaced front and back generally vertically and laterally extending frame members and a pair of side rails generally longitudinally extending between said frame members and a plurality of posts attached to the frame through a plurality of holes formed in the rigid, non-collapsible shell, wherein the front and back frame members each have a generally trapezoidal configuration comprising a cross-beam portion extending generally laterally between two generally upwardly and laterally inwardly extending side leg portions, and each post extends substantially vertically through the holes formed in the rigid, non-collapsible shell laterally inwardly between the side leg portions, and each post is attached to the frame at a position located laterally inwardly between the side leg portions to couple each post to the side leg portions via the cross beam portion.

11. The combination defined in claim 10 including a rack attached to and extending between the posts externally of the rigid, non-collapsible shell.

12. The combination defined in claim 10 where in the vehicle body includes a pair of spaced side panels extending along the open rear portion; in which the rigid frame includes a pair of bottom plates extending between the front and back frame members, said plates being supported on and extending along the spaced side panels of the vehicle, and wherein the frame members are supported on the side panels of the vehicle.

13. The combination defined in claim 10 wherein a seal surrounds each of the posts at its respective hole formed in the rigid, non-collapsible shell.

14. The combination defined in claim 10 including a first rack attached to and extending longitudinally between spaced pairs of the plurality of posts and a second rack attached to and extending transversely across the first rack.

15. The combination defined in claim 10 wherein each of the front and back frame members comprises a pair of separate side legs forming the side leg portions and a separate cross beam forming the cross-beam portion.

16. The combination defined in claim 10 wherein the front frame member has a greater vertical height than the back frame member, wherein the plurality of posts are coupled to the cross beam portion via the generally longitudinally extending side rails, and wherein the side rails are coupled to each cross beam portion laterally between the side leg portions.

17. The combination defined in claim 10 wherein certain of the front and back frame members and side rails are formed with the longitudinally extending T-slots.

18. A truck cap for mounting on a rear portion of a vehicle body defining an open rear bed of the vehicle comprising:

a rigid frame including front and back frame members each having a generally trapezoidal configuration comprising a cross-beam portion extending generally laterally between two corners and a generally upwardly and laterally inwardly extending side leg joining each corner, the rigid frame being supportable by the rear portion of the vehicle body to extend over the open rear bed;

a rigid, non-collapsible shell covering the rigid frame;

a plurality of posts attached to the rigid frame and extending substantially vertically through holes in the rigid, non-collapsible shell located laterally inwardly between the corners; and

a rack attached to the posts externally of the rigid, non-collapsible shell wherein when a weight of a load is supported on the rack and the rack is mounted on the vehicle, the weight is carried to the vehicle body through the rigid frame;

wherein each post is attached to the frame at a position laterally inwardly between the corners to couple each post to the side legs via the cross-beam.

19. The truck cap defined in claim 18 wherein the front and back vertically extending frame members are connected by a pair of spaced, generally longitudinally extending side rails; and the plurality of posts are coupled to the cross beam portion via the generally longitudinally extending side rails, and wherein the side rails are coupled to each cross beam portion laterally between the side leg portions.

20. The truck cap defined in claim 19 wherein a pair of plates extend longitudinally between the side legs.

Assignments (17)
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: JEFFERIES FINANCE LLC
Reel/Frame 075566/0472 →
SECURITY INTEREST Recorded Apr 29, 2026
From: A.R.E. ACCESSORIES, LLC; ADELL GROUP, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; BEDRUG, INC.; BELMOR, INC.; BUSHWACKER AUTOMOTIVE GROUP, LLC; BUSHWACKER, INC.; CORD GROUP LLC; EXTANG CORPORATION; HUSKY LINERS, INC.; LAURMARK ENTERPRISES, INC.; LUND MOTION PRODUCTS, INC.; LUND, INC.; HOPE VALLEY INDUSTRIES, LLC; LUND INTERNATIONAL HOLDING COMPANY; MAXTON GROUP, INC.; N-FAB, INC.; OMIX-ADA, INC.; POWERFLOW, INC.; REALTRUCK GROUP, INC.; REALTRUCK, LLC; RETRAX HOLDINGS, LLC; ROLL-N-LOCK CORPORATION; RUGGED LINER, INC.; SUPERLIFT, LLC; TRUXEDO, INC.; ULTRA AXLE, LLC; UNDERCOVER, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 075566/0310 →
RELEASE OF SECURITY INTEREST Recorded Feb 2, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: BEDRUG, INC.; TRUXEDO INC.; EXTANG CORPORATION; UNDERCOVER, INC.; RETRAX HOLDINGS, LLC; ADVANTAGE TRUCK ACCESSORIES INC.; LAURMARK ENTERPRISES, INC.; A.R.E. ACCESSORIES LLC; N-FAB, INC.; RUGGED LINER, INC.; HUSKY LINERS, INC.; OMIX-ADA, INC.; LUND, INC.; ROLL-N-LOCK CORPORATION; LUND MOTION PRODUCTS, INC.; BUSHWACKER, INC.
Reel/Frame 055193/0892 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2021
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
To: A.R.E. ACCESSORIES, LLC
Reel/Frame 055096/0212 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2021
From: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
To: A.R.E. ACCESSORIES, LLC
Reel/Frame 055096/0233 →
PATENT SECURITY AGREEMENT (TL) Recorded Jan 29, 2021
From: A.R.E. ACCESSORIES, LLC
To: JEFFERIES FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 055174/0525 →
PATENT SECURITY AGREEMENT (ABL) Recorded Jan 29, 2021
From: A.R.E. ACCESSORIES, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 055175/0533 →
PATENT SECURITY AGREEMENT (INDENTURE) Recorded Jul 3, 2019
From: A.R.E. ACCESSORIES, LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 049674/0981 →
TERMINATION AND RELEASE OF FIRST LIEN SECURITY INTEREST IN PATENTS AT REEL/FRAME NO. 039843/0220 Recorded May 20, 2017
From: JPMORGAN CHASE BANK, N.A.
To: EXTANG CORPORATION; TRUXEDO INC.; BEDRUG, INC.; UNDERCOVER, INC.; RETRAX HOLDINGS, LLC; ADVANTAGE TRUCK ACCESSORIES INC.; LAURMARK ENTERPRISES, INC.; A.R.E. ACCESSORIES LLC; N-FAB, INC.
Reel/Frame 042512/0749 →
TERMINATION AND RELEASE OF SECOND LIEN SECURITY INTEREST IN PATENT RIGHTS AT REEL/FRAME NO. 035999/0689 Recorded May 20, 2017
From: ACAS, LLC (F/K/A AMERICAN CAPITAL, LTD.)
To: A.R.E. ACCESSORIES LLC
Reel/Frame 042512/0807 →
PATENT SECURITY AGREEMENT (SECOND LIEN) Recorded May 18, 2017
From: A.R.E. ACCESSORIES LLC
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042499/0176 →
PATENT SECURITY AGREEMENT (FIRST LIEN) Recorded May 16, 2017
From: A.R.E. ACCESSORIES LLC
To: JEFFERIES FINANCE LLC, AS ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042481/0416 →
FIRST LIEN PATENT SECURITY AGREEMENT Recorded Aug 26, 2016
From: EXTANG CORPORATION; TRUXEDO, INC.; BEDRUG, INC.; UNDERCOVER, INC.; RETRAX HOLDINGS, LLC; ADVANTAGE TRUCK ACCESSORIES, INC.; LAURMARK ENTERPRISES, INC.; A.R.E. ACCESSORIES, LLC; N-FAB, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 039843/0220 →
TERMINATION AND RELEASE OF GRANT OF SECURITY INTEREST IN TRADEMARK AND PATENT RIGHTS Recorded Aug 25, 2016
From: ARES CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: A.R.E. ACCESSORIES, LLC
Reel/Frame 039825/0526 →
SECURITY INTEREST Recorded Jun 22, 2015
From: A.R.E. ACCESSORIES, LLC
To: AMERICAN CAPITAL LTD., AS ADMINISTRATIVE AGENT
Reel/Frame 035999/0689 →
PATENT SECURITY AGREEMENT Recorded Jun 12, 2015
From: A.R.E. ACCESSORIES, LLC
To: ARES CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 035899/0250 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2015
From: ROHR, ANDREW N.; YONTS, AARON N.
To: A.R.E. ACCESSORIES, LLC
Reel/Frame 034783/0554 →