IP Library Granted Patent US 9,845,602
Granted Patent B2
US 9,845,602 · App. 14/606,666 · Granted Dec 19, 2017

Roofing material

Inventors: Matti Kiik (Richardson, TX); Michael L. Bryson (Independence, MO); Paul G. Wilson (Waxahachie, TX); Margie A. Beerer (Ennis, TX); Olan Leitch (Bakersfield, CA)
Assignee: BUILDING MATERIALS INVESTMENT CORPORATION
E04D1/12C09D195/00E04D5/02E04D2001/005Y10T428/24802
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Quick Facts
Patent No.
US 9,845,602
App. No.
14/606,666
Granted
Dec 19, 2017
Kind
B2
Abstract

A roofing material is provided having an asphalt-coated mat or felt made up of or in combinations of fiberglass, polyester, nylon, cotton, cellulosic fibers or materials, polyethylene, polypropylene, co-polymers, melamine, phenolic, acrylics, polycarbonate, carbon fiber, clay, metallic in woven, non-woven, strands or sheets, styrene compounds, rubber, silk, leather, or wool in a woven, non-woven, or solid form. The surfacing materials can be made up of or in combination minerals, plastic particles or film, metal particles or film, cement particles, clay particles, paints, coatings, glass, ceramics, wood, wood fiber, or composite materials.

Claims (68)

1. A roofing material, comprising:

a mat, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler;

an exposed surface covering material disposed on the exposed surface; and

a headlap surface covering material disposed on the headlap surface,

wherein the roofing material has a total mass that is less than 166.85 pounds per square which is less than the minimum mass requirements of the D3462 standard.

2. The roofing material of claim 1 , wherein the roofing material is an asphalt shingle.

3. The roofing material of claim 1 , wherein the roofing material is roll roofing.

4. The roofing material of claim 1 , wherein the mat comprises one or more of fiberglass, polyester, nylon, cotton, cellulosic fibers or materials, polyethylene, polypropylene, co-polymers, melamine, phenolic, acrylics, polycarbonate, carbon fiber, clay, metallic in woven, non-woven, strands or sheets, styrene compounds, rubber, silk, leather, and wool in a woven, non-woven, or solid form.

5. The roofing material of claim 1 , wherein the wt./100 sq. ft. of the asphalt is less than 15.00 lbs.

6. The roofing material of claim 5 , wherein the wt./100 sq. ft. of the asphalt is 9.00 lbs. or less.

7. The roofing material of claim 1 , wherein the exposed surface covering material comprises one or more of minerals, plastic particles or film, metal particles or film, cement particles, clay particles, paints, coatings, glass, ceramics, wood, wood fiber, and composite materials.

8. The roofing material of claim 1 , wherein the wt./100 sq. ft. of the exposed surface covering material is less than 25.00 lbs.

9. The roofing material of claim 8 , wherein the wt./100 sq. ft. of the exposed surface covering material is 10.00 lbs. or less.

10. The roofing material of claim 1 , wherein the headlap surface covering material comprises one or more of minerals, plastic particles or film, metal particles or film, cement particles, clay particles, paints, coatings, glass, ceramics, wood, wood fiber, and composite materials.

11. The roofing material of claim 1 , wherein the wt./100 sq. ft. of the headlap surface covering material is less than 25.00 lbs.

12. The roofing material of claim 11 , wherein the wt./100 sq. ft. of the headlap surface covering material is 12.00 lbs. or less.

13. The roofing material of claim 1 , wherein the roofing material further comprises a back surface covering material disposed on the back surface, wherein the back surface covering material comprises one or more of sand, coal slag, polymer film, minerals, plastic particles or film, metal particles or film, cement particles, clay particles, paints, coatings, glass, ceramics, wood, wood fiber, and composite materials.

14. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 10.50 lbs.;

an exposed surface covering material, consisting essentially of grade 18 mineral granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 18.00 lbs.; and

a headlap surface covering material, consisting essentially of grade 18 mineral granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 18.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

15. A roofing material, comprising:

a mat, consisting essentially of spunglass polypropylene, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.00 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 10.50 lbs.;

an exposed surface covering material, consisting essentially of grade 18 mineral granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 18.00 lbs.; and

a headlap surface covering material, consisting essentially of grade 18 mineral granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 18.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

16. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 10.50 lbs.;

an exposed surface covering material, consisting essentially of aluminum flakes, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 3.00 lbs.; and

a headlap surface covering material, consisting essentially of fine mineral surfacing, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 12.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

17. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 15.00 lbs.;

an exposed surface covering material, consisting essentially of plastic granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 10.00 lbs.; and

a headlap surface covering material, consisting essentially of plastic granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 10.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

18. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 15.00 lbs.;

an exposed surface covering material, consisting essentially of a plastic and mineral granule blend, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 20.00 lbs.; and

a headlap surface covering material, consisting essentially of a plastic & mineral granule blend, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 20.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

19. A roofing material, comprising:

a mat, consisting essentially of non-woven polyester, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.05 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 10.50 lbs.;

an exposed surface covering material, consisting essentially of grade 18 mineral granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 18.00 lbs.; and

a headlap surface covering material, consisting essentially of expanded clay granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 12.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

20. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 12.00 lbs.;

an exposed surface covering material, consisting essentially of grade 11 mineral granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 25.00 lbs.; and

a headlap surface covering material, consisting essentially of grade 11 mineral granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is at least approximately 25.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

21. A roofing material, comprising:

a mat, consisting essentially of fiberglass coated on at least one side with minerals and acrylic, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 12.00 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 9.00 lbs.;

an exposed surface covering material, consisting essentially of grade 11 mineral granules, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 25.00 lbs.; and

a headlap surface covering material, consisting essentially of grade 11 mineral granules, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is at least approximately 25.00 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

22. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 10.50 lbs.;

an exposed surface covering material, consisting essentially of aluminum flakes, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 3.00 lbs.; and

a headlap surface covering material, consisting essentially of polymer film, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 1.50 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

23. A roofing material, comprising:

a mat, consisting essentially of non-woven fiberglass, comprising top and back surfaces, the top surface comprising an exposed surface and a headlap surface, wherein the wt./100 sq. ft. of the mat is approximately 1.55 lbs.;

at least one asphalt layer, disposed on the mat, comprising asphalt and an asphalt filler, wherein the wt./100 sq. ft. of the asphalt is approximately 7.50 lbs.;

an exposed surface covering material, consisting essentially of textured and painted polymer film, disposed on the exposed surface, wherein the wt./100 sq. ft. of the exposed surface covering material is approximately 3.50 lbs.; and

a headlap surface covering material, consisting essentially of polymer film, disposed on the headlap surface, wherein the wt./100 sq. ft. of the headlap surface covering material is approximately 1.50 lbs. and wherein the roofing material has a total mass that is less than the minimum mass requirements of the D3462 standard.

Assignments (3)
SECURITY INTEREST Recorded Sep 23, 2021
From: BMIC LLC; ELKCORP; ELK COMPOSITE BUILDING PRODUCTS, INC.; ELK PREMIUM BUILDING PRODUCTS, INC.; HBP ACQUISITION LLC; GAF ENERGY LLC; SIPLAST, INC.; SPECIALTY GRANULES INVESTMENTS LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 057572/0607 →
CHANGE OF NAME Recorded Aug 24, 2021
From: BUILDING MATERIALS INVESTMENT CORPORATION
To: BMIC LLC
Reel/Frame 057292/0184 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2015
From: KIIK, MATTI; BRYSON, MICHAEL L.; WILSON, PAUL G.; BEERER, MARGIE A.; LEITCH, OLAN
To: BUILDING MATERIALS INVESTMENT CORPORATION
Reel/Frame 035910/0850 →
Continuity (2)
Provisional Application 61931828 · Jan 27, 2014
Related Publication 20150240494A1 · Aug 27, 2015