Method of manufacturing liquid crystal display panel
View Patent ↗A method of manufacturing a liquid crystal display panel including forming a pixel electrode including first nano-conductive lines extending in a first direction on a first base substrate and arranged in a second direction substantially perpendicular to the first direction, disposing a second base substrate above the first base substrate, and forming a liquid crystal layer on the first nano-conductive lines, which is aligned by the first nano-conductive lines.
1. A method of manufacturing a liquid crystal display panel, comprising:
forming a pixel electrode on a first base substrate, the pixel electrode comprising first nano-conductive lines extending in a first direction and arranged in a second direction substantially perpendicular to the first direction;
disposing a second base substrate above the first base substrate;
forming a liquid crystal layer on the first nano-conductive lines, the first nano-conductive lines being configured to orient liquid crystal molecules of the liquid crystal layer; and
forming an insulating layer on the first base substrate,
wherein:
the forming of the pixel electrode comprises:
forming first self-assembled monomer lines extending in the first direction on the first base substrate;
covering the first self-assembled monomer lines with a conductive layer; and
removing the first self-assembled monomer lines to form the first nano-conductive lines from the conductive layer;
the first nano-conductive lines are formed on the insulating layer; and
the forming of the first self-assembled monomer lines comprises:
surface-treating areas of the insulating layer such that a coupling force between the insulating layer and the self-assembled monomers is increased;
forming a self-assembled monomer layer on the insulating layer, the self-assembled monomer layer comprising the self-assembled monomers; and
cleaning the self-assembled monomer layer such that the first self-assembled monomer lines are formed in the surface-treated areas.
2. The method of claim 1 , wherein a distance in the second direction between the first nano-conductive lines is equal to or less than about 1000 nm, and each of the first nano-conductive lines has a height equal to or less than about 20 nm.
3. The method of claim 1 , wherein each of the self-assembled monomers comprises:
a chain portion;
a head portion connected to a first end of the chain portion configured to react with the insulating layer; and
an end portion connected to a second end of the chain portion, and
wherein the head portion comprises at least one of thiol, silane, and phosphonate.
4. The method of claim 3 , wherein the surface-treating is performed by radiating light onto the surface-treated areas,
wherein the light forms a functional group on the insulating layer in the surface-treated areas, and
wherein the functional group is bonded to the head portion and is configured to form the first self-assembled monomer lines on the surface of the insulating layer in the surface-treated areas.
5. The method of claim 4 , wherein the light comprises a laser beam or ultraviolet light.
6. The method of claim 4 , wherein the insulating layer comprises an organic material, silicon oxide, or silicon nitride.
7. The method of claim 1 , wherein the forming of the first self-assembled monomer lines comprises:
pressurizing self-assembled monomer lines formed on an imprint mold comprising nano-protruding lines extending in one direction onto the first base substrate and configured to transfer the self-assembled monomer lines on the first base substrate.
8. A method of manufacturing a liquid crystal display panel, comprising:
forming a pixel electrode on a first base substrate, the pixel electrode comprising first nano-conductive lines extending in a first direction and arranged in a second direction substantially perpendicular to the first direction;
disposing a second base substrate above the first base substrate; and
forming a liquid crystal layer on the first nano-conductive lines, the first nano-conductive lines being configured to orient liquid crystal molecules of the liquid crystal layer,
wherein:
the forming of the pixel electrode comprises:
forming first self-assembled monomer lines extending in the first direction on the first base substrate;
covering the first self-assembled monomer lines with a conductive layer;
heat-treating the first self-assembled monomer lines;
removing the first self-assembled monomer lines to form the first nano-conductive lines from the conductive layer; and
surface-treating the first nano-conductive lines using an etchant to remove residues coupled to edges of the first nano-conductive lines.
9. The method of claim 1 , further comprising a common electrode comprising second nano-conductive lines extending in one direction on the second base substrate, wherein the liquid crystal layer is oriented by the first and second nano-conductive lines.
10. The method of claim 9 , wherein the forming of the common electrode comprises:
forming second self-assembled monomer lines extending in the one direction on the second base substrate;
forming a conductive layer on the second base substrate to cover the second self-assembled monomer lines; and
removing the second self-assembled monomer lines to form the second nano-conductive lines from the conductive layer.
11. The method of claim 10 , wherein the one direction in which the second nano-conductive lines extend is substantially parallel to the first direction.
12. The method of claim 11 , wherein the one direction in which the second nano-conductive lines extend is substantially parallel to the second direction.