IP Library Granted Patent US 9,707,591
Granted Patent B1
US 9,707,591 · App. 14/610,093 · Granted Jul 18, 2017

Method of coating an extruded member

Inventors: Steven Mitchell (Chilhowie, VA); Brandon Nadler (Abingdon, VA); Bob Campbell (Mouth of Wilson, VA)
Assignee: ROYAL GROUP, INC.
B05D1/265B05D2502/00B05D2506/25
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Quick Facts
Patent No.
US 9,707,591
App. No.
14/610,093
Granted
Jul 18, 2017
Kind
B1
Abstract

A method of coating an extruded member includes advancing an extruded member through a coating die and applying an outer layer material on to the extruded member with the coating die while a floating support supports the extruded member and makes vertical adjustments to the extruded member to maintain a substantially constant thickness of the outer layer material.

Claims (20)

1. A process for applying an outer layer to an extruded member comprising continuously advancing an extruded member through a coating die and applying an outer layer material to the extruded member with the coating die while a floating support supports the extruded member and automatically makes vertical adjustments up and down to the extruded member to maintain a substantially constant thickness of the outer layer material.

2. The process of claim 1 , wherein said floating support makes vertical adjustments with spring force or pressure and the extruded member includes rigid or cellular polymeric material.

3. The process of claim 2 , wherein the extruded member includes polyvinyl chloride.

4. The process of claim 1 , further comprising applying the outer layer material to a decoration on a surface of the extruded member.

5. The process of claim 4 , wherein the decoration includes a foil layer.

6. The process of claim 5 , wherein the outer layer material is transparent or translucent.

7. The process of claim 4 wherein the outer layer material is transparent or translucent.

8. The process of claim 2 , further comprising applying the outer layer material to a decoration on a surface of the extruded member.

9. The process of claim 3 , further comprising applying the outer layer material to a decoration on a surface of the extruded member.

10. The process of claim 9 wherein the outer layer material is transparent or translucent.

11. The process of claim 6 , wherein the outer layer material includes an acrylic-containing resin.

12. The process of claim 7 , wherein the outer layer material includes an acrylic-containing resin.

13. The process of claim 10 wherein the outer layer material includes an acrylic-containing resin.

14. The process of claim 9 , wherein the decoration includes a foil layer.

15. The process of claim 14 , wherein the outer layer material includes an acrylic-containing resin.

16. The process of claim 15 , wherein the decoration includes a wood grain pattern.

17. The process of claim 16 , further comprising embossing a texture to the outer layer.

18. The process of claim 4 , wherein the decoration includes a wood grain pattern.

19. The process of claim 18 , further comprising embossing a texture to the outer layer.

20. The process of claim 19 , wherein the decoration includes a foil layer.

Assignments (2)
CONFIRMATORY ASSIGNMENT Recorded Apr 6, 2017
From: ROYAL MOULDINGS LIMITED
To: ROYAL GROUP, INC.
Reel/Frame 042176/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2015
From: MITCHELL, STEVEN; NADLER, BRANDON; CAMPBELL, BOB
To: ROYAL MOULDINGS LIMITED
Reel/Frame 034898/0220 →
Continuity (2)
Continuation 13464066 · May 4, 2012
Provisional Application 61482688 · May 5, 2011