IP Library Granted Patent US 9,784,288
Granted Patent B2
US 9,784,288 · App. 14/616,112 · Granted Oct 10, 2017

Energy harvesting passive and active suspension

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Quick Facts
Patent No.
US 9,784,288
App. No.
14/616,112
Granted
Oct 10, 2017
Kind
B2
Abstract

A hydraulic actuator includes an energy recuperation device which harvests the energy generated from the stroking of a shock absorber. The energy recuperation device can function in a passive energy recovery mode for the shock absorber to store recovered energy as fluid pressure or it can be converted to another form of energy such as electrical energy.

Claims (43)

1. An active energy harvesting system comprising:

a pressure tube defining a fluid chamber;

a piston slidingly disposed within the pressure tube, the piston dividing the fluid chamber into an upper working chamber and a lower working chamber;

an energy recuperating subsystem for recuperating energy generated due to sliding movement of the piston, the energy recuperating subsystem being in fluid communication with the upper and lower working chambers, the energy recuperating subsystem including:

a convertor assembly in fluid communication with the pressure tube, the convertor assembly including a first plurality of check valves and a convertor separate from and in fluid communication with the first plurality of check valves;

the first plurality of check valves including a first check valve allowing fluid flow therethrough into the upper working chamber while prohibiting a flow of fluid flow therethrough out from the upper working chamber, and a second check valve allowing a flow of fluid therethrough into the lower working chamber while prohibiting a flow of fluid therethrough out from the lower working chamber; and

a fluid responsive component in flow communication with the convertor assembly and the first and second check valves.

2. The system of claim 1 , wherein the fluid responsive component comprises a turbine.

3. The system of claim 2 , wherein the fluid responsive component further comprises a generator driven by the turbine, the generator adapted to generate an electrical output signal from a motive force provided by the turbine.

4. The system of claim 1 , further comprising an accumulator in fluid communication with the converter, the accumulator configured to smooth changes in fluid pressure experienced during operation of system as the piston moves within the pressure tube.

5. The system of claim 1 , further comprising a fluid reservoir in fluid communication with the convertor.

6. The system of claim 1 , wherein the convertor further comprises:

a second plurality of check valves; and

a pair of state valves each able to be modulated independently of the other.

7. The system claim 6 , wherein the upper working chamber is in fluid communication with a first one of the second plurality of check valves and also a first one of the pair of state valves.

8. The system of claim 6 , wherein the lower working chamber is in fluid communication with a second one of the second plurality of check valves and also a second one of the pair of state valves.

9. The system of claim 6 , further comprising an accumulator and a reservoir, and wherein the accumulator is in fluid communication with each one of the second plurality of check valves; and

wherein the reservoir is in fluid communication with each one of the first plurality of check valves.

10. The system of claim 1 , wherein the first and second check valves of the first plurality of check valves are arranged in opposite flow directions between the upper and lower working chambers, such that a fluid flow is only permitted through one or the other of the first and second check valves of the first plurality of check valves, but not simultaneously through both.

11. The system of claim 6 , wherein the converter assembly further includes a pressure regulation system in flow communication with, and interposed between, the pressure tube and the converter.

12. The system of claim 11 , wherein the pressure regulation system includes at least one hydraulic inductance unit communicating directly with the upper working chamber, and a first one of the second plurality of valves.

13. The system of claim 11 , wherein the pressure regulation system includes at least one hydraulic inductance unit communicating directly with the lower working chamber and a second one of the second plurality of valves.

14. The system of claim 12 , wherein the at least one hydraulic inductance unit is in direct communication with the first one of the second plurality of valves and also with a first one of the pair of state valves.

15. The system of claim 13 , wherein the at least one hydraulic inductance unit is in direct communication with the second one of the second plurality of valves and also with a second one of the pair of state valves.

16. The system of claim 11 , wherein the pressure regulation system includes:

a first hydraulic inductance unit disposed in flow communication with the upper working chamber, and also with the first one of the second plurality of check valves and a first one of the pair of state valves; and

a second hydraulic inductance unit disposed in flow communication with the lower working chamber, and also with a second one of the second plurality of check valves and a second one of the plurality of state valves.

17. An active energy harvesting system comprising:

a pressure tube defining a fluid chamber;

a piston slidingly disposed within the pressure tube, the piston dividing the fluid chamber into an upper working chamber and a lower working chamber;

an energy recuperating subsystem for recuperating energy generated due to sliding movement of the piston, the energy recuperating subsystem being in fluid communication with the upper and lower working chambers, the energy recuperating subsystem including:

a convertor assembly in fluid communication with the pressure tube, the convertor assembly including a plurality of check valves and a convertor separate from and in fluid communication with the plurality of check valves;

at least one hydraulic inductance unit interposed between one of the upper and lower working chambers and the converter, the hydraulic inductance unit operable to smooth a flow of fluid into at least one of the upper and lower working chambers of the pressure tube; and

a fluid responsive component in flow communication with the convertor assembly.

18. The system of claim 17 , wherein the at least one hydraulic inductance unit comprises:

a first hydraulic inductance unit in direct communication with the upper working chamber of the pressure tube, which smooths a flow of fluid from the upper working chamber, through the converter assembly, and back into the lower working chamber; and

a second hydraulic inductance unit in direction communication with the lower working chamber of the pressure tube, which smooths a flow of fluid from the lower working chamber, through the converter assembly, and back into the upper working chamber.

19. The system of claim 17 , wherein the fluid responsive component comprises a turbine.

20. The system of claim 17 , further comprising an accumulator in fluid communication with the converter assembly.

21. A method for recuperating energy in connection with operation of a pressure tube defining a fluid chamber, and where a piston is slidingly disposed within the pressure tube and the piston divides the fluid chamber into an upper working chamber and a lower working chamber, and the piston moves in a reciprocating motion during compression and rebound strokes, the method comprising:

using a convertor assembly in fluid communication with the pressure tube, and having a plurality of check valves and a convertor separate from and in fluid communication with the plurality of check valves, to receive a fluid flow from at least one of the upper and lower working chambers as the piston moves slidingly within the pressure tube;

using the plurality of check valves, which includes a first check valve, to allow a fluid flow through the first check valve into the upper working chamber while prohibiting a flow of fluid flow therethrough out from the upper working chamber, and using a second check valve of the plurality of check valves to allow a flow of fluid therethrough into the lower working chamber while prohibiting a flow of fluid therethrough out from the lower working chamber; and

using a fluid responsive component in flow communication with the convertor assembly and the first and second check valves to assist in harvesting energy from fluid flows created by sliding motion of the piston.

Assignments (12)
CHANGE OF NAME Recorded Aug 20, 2025
From: DRIV AUTOMOTIVE INC.
To: ADVANCED SUSPENSION TECHNOLOGY LLC
Reel/Frame 072553/0175 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVE TRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
Reel/Frame 061975/0218 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2018
From: JPMORGAN CHASE BANK, N.A.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 048099/0716 →
CONFIRMATORY GRANT OF SECURITY INTERESTS IN UNITED STATES PATENTS Recorded Oct 9, 2018
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INTERNATIONAL HOLDING CORP.; THE PULLMAN COMPANY; TENNECO GLOBAL HOLDINGS INC.; CLEVITE INDUSTRIES INC.; TMC TEXAS INC.; CARTER AUTOMOTIVE COMPANY LLC; FEDERAL-MOGUL WORLD WIDE LLC; FELT PRODUCTS MFG. CO. LLC; MUZZY-LYON AUTO PARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL POWERTRAIN IP LLC; FEDERAL-MOGUL PISTON RINGS, LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL CHASSIS LLC; F-M MOTORPARTS TSC LLC; F-M TSC REAL ESTATE HOLDINGS LLC; FEDERAL-MOGUL VALVETRAIN INTERNATIONAL LLC; FEDERAL-MOGUL SEVIERVILLE, LLC; BECK ARNLEY HOLDINGS LLC; FEDERAL-MOGUL FILTRATION LLC; FEDERAL-MOGUL FINANCING CORPORATION; FEDERAL-MOGUL PRODUCTS US LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
Reel/Frame 047223/0001 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jun 14, 2017
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 042809/0515 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 17, 2015
From: SIX, KRISTOFF
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 034974/0057 →