Superabrasive elements, drill bits, and bearing apparatuses
View Patent ↗A superabrasive element includes at least one superabrasive table including at least one coupling projection having a narrow portion and a wide portion having a greater width than the narrow portion. The superabrasive element includes a substrate defining at least one coupling recess, the at least one coupling recess extending from a narrow portion to a wide portion. At least a portion of the at least one coupling projection is disposed in the coupling recess and the at least one coupling projection and the at least one coupling recess mechanically couple the at least one superabrasive table to the substrate. A drill bit includes a superabrasive element having a superabrasive table.
1. A superabrasive element, comprising:
at least one superabrasive table including at least one coupling projection, the at least one coupling projection tapering in a width direction and in a height direction, and comprising:
a narrow portion;
a wide portion having a greater width than the narrow portion;
a substrate defining at least one coupling recess, the at least one coupling recess extending from a narrow portion to a wide portion;
wherein:
at least a portion of the at least one coupling projection of the at least one superabrasive table is disposed in the at least one coupling recess defined in the substrate such that the narrow portion of the at least one coupling projection is adjacent to the narrow portion of the at least one coupling recess and the wide portion of the at least one coupling projection is adjacent to the wide portion of the at least one coupling recess;
the at least one coupling projection and the at least one coupling recess mechanically couple the at least one superabrasive table to the substrate.
2. The superabrasive element according to claim 1 , wherein the at least one coupling projection is brazed to the at least one coupling recess.
3. The superabrasive element according to claim 1 , wherein at least one gap is defined between the superabrasive table and the substrate.
4. The superabrasive element according to claim 1 , wherein the coupling recess narrows along a direction extending inward from a side surface of the substrate.
5. The superabrasive element according to claim 1 , wherein the at least one superabrasive table comprises a cylindrical surface.
6. The superabrasive element according to claim 1 , wherein:
the at least one coupling recess comprises a plurality of coupling recesses;
the at least one superabrasive table comprises a plurality of coupling projections, at least a portion of each of the plurality of coupling projections being disposed in a corresponding one of the plurality of coupling recesses, respectively.
7. The superabrasive element according to claim 1 , wherein the substrate includes a first substrate portion and a second substrate portion, the first substrate portion comprising a different material than the second substrate portion.
8. The superabrasive element according to claim 7 , wherein the second substrate portion is disposed between the superabrasive table and the first substrate portion.
9. The superabrasive element according to claim 8 , wherein at least a portion of the coupling recess is defined in the second substrate portion.
10. The superabrasive element according to claim 9 , wherein at least another portion of the coupling recess is defined in the first substrate portion.
11. The superabrasive element according to claim 1 , wherein the at least one superabrasive table is at least partially leached.
12. The superabrasive element according to claim 11 , wherein the coupling projection is unleached.
13. The superabrasive element according to claim 11 , wherein the at least one superabrasive table is substantially completely leached.
14. The superabrasive element according to claim 1 , wherein the at least one superabrasive table comprises a plurality of separate superabrasive inserts.
15. The superabrasive element according to claim 1 , further comprising an intervening superabrasive table positioned between the at least one superabrasive table and the substrate.
16. The superabrasive element according to claim 1 , wherein a malleable material is disposed in the at least one coupling recess between the at least one superabrasive table and the substrate.
17. The superabrasive element according to claim 16 , wherein the malleable material is a shim.
18. The superabrasive element according to claim 16 , wherein the malleable material is a coating.
19. The superabrasive element according to claim 16 , wherein the malleable material comprises a metallic material.
20. The superabrasive element according to claim 1 , wherein the at least one superabrasive table comprises a polycrystalline diamond material.