IP Library Granted Patent US 9,791,419
Granted Patent B2
US 9,791,419 · App. 14/623,181 · Granted Oct 17, 2017

Photo-acoustic device and method for non-contact measurement of thin layers

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Quick Facts
Patent No.
US 9,791,419
App. No.
14/623,181
Granted
Oct 17, 2017
Kind
B2
Abstract

A measuring device for non-mechanical-contact measurement of a layer, the measuring device including a light source operative to generate a pulse adapted to interact with the layer so as to generate a thermal wave in a gas medium present adjacent the layer. The thermal wave causes an acoustic signal to be generated. The measuring device further includes a detector adapted to detect a first signal responsive to the acoustic signal, the detector not being in mechanical contact with the layer. The first signal is representative of the measured layer.

Claims (39)

1. A measuring device for non-mechanical-contact measurement of a layer, the measuring device comprising:

a light source operative to generate a pulse adapted to interact with the layer so as to generate a thermal wave in a gas medium present adjacent the layer, said thermal wave causing an acoustic signal to be generated; and

a detector adapted to detect a first signal responsive to the acoustic signal, said detector not being in mechanical contact with the layer, wherein said first signal is representative of the measured layer;

wherein the pulse is associated with an absorption of the pulse within the layer, the absorption being substantially greater than an absorption of the pulse within a substrate in mechanical contact with the layer, wherein the layer is disposed between the substrate and the gas medium.

2. The measuring device of claim 1 , wherein the pulse is adapted to interact with the layer without permanently altering the layer.

3. The measuring device of claim 1 , wherein a wavelength of the pulse is associated with a penetration depth of the pulse in the layer, the penetration depth being greater than a thickness of the layer.

4. The measuring device of claim 1 , wherein a temporal width of the pulse is associated with a thermal diffusion length of the layer, the thermal diffusion length being substantially equal to a thickness of the layer.

5. The measuring device of claim 1 , wherein the detector comprises:

a transducer adapted to have a frequency response greater than a frequency range of a noise ambient in the vicinity of the detector and to generate the first signal.

6. The measuring device of claim 1 , wherein the detector comprises:

a sound coupler adapted to direct a portion of the acoustic signal to the detector.

7. The measuring device of claim 1 , wherein the light source is further operative to generate a plurality of pulses each having different associated characteristics selected to interact with a plurality of different associated constituents of the layer, said measuring device including a plurality of different detectors each associated with a different one of the plurality of pulses.

8. The measuring device of claim 1 further comprising a signal processor adapted to:

improve a signal to noise ratio of the first signal to form a second signal;

calculate a distance between the detector and a region of the gas medium generating the thermal wave;

compensate the second signal in accordance with the distance to produce a third signal that is substantially independent of a fluctuation of the distance; and

determine a measurement responsive to a composition and thickness of the film in accordance with an amplitude of the third signal and a predetermined look-up table.

9. The measuring device of claim 8 , wherein the signal processor is further adapted to calculate the distance in accordance with a speed of the acoustic signal in the gas medium multiplied by a time of flight of the acoustic signal.

10. A method for non-mechanical-contact measurement of a layer, the method comprising:

generating a pulse adapted to interact with the layer to generate a thermal wave in a gas medium present adjacent the layer, thereby causing an acoustic signal to be generated; and

detecting a first signal responsive to the acoustic signal without mechanically contacting the layer, wherein said first signal is representative of the measured layer;

wherein the pulse is associated with an absorption of the pulse within the layer, the absorption being substantially greater than an absorption of the pulse within a substrate in mechanical contact with the layer, wherein the layer is disposed between the substrate and the gas medium.

11. The method of claim 10 , wherein the pulse interacts with the layer without permanently altering the layer.

12. The measuring device of claim 10 , wherein a wavelength of the pulse is associated with a penetration depth of the pulse in the layer, the penetration depth being greater than a thickness of the layer.

13. The measuring device of claim 10 , wherein a temporal width of the pulse is associated with a thermal diffusion length of the layer, the thermal diffusion length being substantially equal to a thickness of the layer.

14. The method of claim 10 further comprising:

generating the first signal using a transducer having a frequency response greater than a frequency range of a noise ambient in the vicinity of the detector.

15. The method of claim 10 further comprising:

directing a portion of the acoustic signal to a detector.

16. The method of claim 10 further comprising:

generating a plurality of pulses each having different associated characteristics selected to interact with a plurality of different associated constituents of the layer; and

using a plurality of different detectors each associated with a different one of the plurality of pulses.

17. The method of claim 10 further comprising:

improving a signal to noise ratio of the first signal to form a second signal;

calculating a distance between a detector and a region of the gas medium generating the thermal wave;

compensating the second signal in accordance with the distance to produce a third signal that is substantially independent of a fluctuation of the distance; and

determining a measurement responsive to a composition and thickness of the film in accordance with an amplitude of the third signal and a predetermined look-up table.

18. The method of claim 17 further comprising:

calculating the distance in accordance with a speed of the acoustic signal in the gas medium multiplied by a time of flight of the acoustic signal.

Assignments (10)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 41389/0077 Recorded Mar 13, 2025
From: STANDARD CHARTERED BANK
To: NOVELIS INC.; NOVELIS KOBLENZ GMBH
Reel/Frame 070502/0196 →
SECURITY INTEREST Recorded Mar 11, 2025
From: NOVELIS DEUTSCHLAND GMBH; NOVELIS INC.; NOVELIS KOBLENZ GMBH
To: CITIBANK, N.A.
Reel/Frame 070481/0417 →
SECURITY INTEREST Recorded May 21, 2019
From: NOVELIS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 049247/0325 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2017
From: PRINZHORN, HEINRICH; ERDMANN, STEFAN; WUTTKE, THOMAS; BAUER, ANDREAS; ABEL, BERND; CHARVAT, ALES
To: NOVELIS INC.
Reel/Frame 041653/0572 →
SECURITY INTEREST Recorded Jan 17, 2017
From: NOVELIS INC.
To: STANDARD CHARTERED BANK
Reel/Frame 041389/0077 →
RELEASE OF SECURITY INTEREST Recorded Jan 17, 2017
From: BANK OF AMERICA, N.A.
To: NOVELIS INC.
Reel/Frame 041410/0858 →
RELEASE OF SECURITY INTEREST Recorded Jul 29, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NOVELIS INC.
Reel/Frame 039508/0249 →
SECURITY INTEREST Recorded Jun 12, 2015
From: NOVELIS INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 035947/0038 →
SECURITY INTEREST Recorded Jun 9, 2015
From: NOVELIS INC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 035871/0735 →
SECURITY INTEREST Recorded Jun 5, 2015
From: NOVELIS, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 035833/0972 →