IP Library Granted Patent US 9,597,157
Granted Patent B2
US 9,597,157 · App. 14/628,888 · Granted Mar 21, 2017

Surgical system for positioning prosthetic component and/or for constraining movement of surgical tool

Inventors: Benny Hagag (Plantation, FL); Hyosig Kang (Weston, FL); Alon Mozes (Miami Beach, FL); Daniel Odermatt (Fort Lauderdale, FL); Brian D. Schmitz (Fort Lauderdale, FL)
Assignee: MAKO Surgical Corp.
A61B34/30A61B17/162A61B17/1631A61B17/1666A61B90/03A61B17/1617A61B34/25A61B2017/00477A61F2/34A61F2/36Y10T74/20305
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Quick Facts
Patent No.
US 9,597,157
App. No.
14/628,888
Filed
Feb 23, 2015
Granted
Mar 21, 2017
Kind
B2
Art Unit
3775
USPC
606/99
Abstract

A surgical system includes a surgical tool configured to be coupled to a cutting element, a force system configured to provide at least some force to the surgical tool, and a controller programmed to generate control signals. The control signals cause the force system to provide a first constraint on a user's manual movement of the surgical tool when the cutting element is a first cutting element and provide a second constraint, different from the first constraint, on a user's manual movement of the surgical tool when the cutting element is a second cutting element.

Claims (24)

1. A surgical system, comprising:

a surgical tool configured to be coupled to a cutting element;

a force system configured to provide at least some force to the surgical tool; and

a controller programmed to generate control signals that cause the force system to:

provide a first constraint on a user's manual movement of the surgical tool in one degree of freedom when the cutting element is a first cutting element; and

provide a second constraint, in addition to the first constraint, on the user's manual movement of the surgical tool when the cutting element is a second cutting element, wherein the second constraint comprises a constraint in a second degree of freedom, thereby constraining the user's manual movement of the surgical tool in two degrees of freedom when the cutting element is a second cutting element.

2. The surgical system of claim 1 , wherein a diameter of the first cutting element is different from a diameter of the second cutting element.

3. The surgical system of claim 1 , wherein the first and second cutting elements are each configured to cut a bone to receive a prosthetic component, and

wherein a diameter of the first cutting element is less than a diameter of the prosthetic component by a predetermined amount and a diameter of the second cutting element is greater than the diameter of the first cutting element.

4. The surgical system of claim 3 , wherein the predetermined amount is five millimeters less than the diameter of the prosthetic component.

5. The surgical system of claim 1 , wherein the first constraint is configured to constrain, along a reference axis, at least one point associated with the cutting element.

6. The surgical system of claim 5 , wherein the reference axis is a desired axis of a prosthetic component when the prosthetic component is implanted on an anatomy of a patient.

7. The surgical system of claim 5 , wherein the at least one point is a point on a central axis of the cutting element.

8. The surgical system of claim 5 , wherein the at least one point is disposed on the cutting element.

9. The surgical system of claim 1 , wherein the second constraint is configured to constrain an orientation of the surgical tool relative to a reference axis.

10. The surgical system of claim 9 , wherein the reference axis is a desired axis of a prosthetic component when the prosthetic component is implanted on an anatomy of a patient.

11. The surgical system of claim 9 , wherein the second constraint is configured to constrain the surgical tool to maintain an axis of the surgical tool within a predefined angular distance from the reference axis.

12. The surgical system of claim 11 , wherein the axis of the surgical tool is at least one of an axis of a shaft of the surgical tool and a central axis of the cutting element.

13. The surgical system of claim 1 , wherein the controller is further programmed to generate control signals that cause the force system to provide at least one of the first constraint and the second constraint when a portion of at least one of the first cutting element and the second cutting element coincides with an activation region.

14. The surgical system of claim 13 , wherein the activation region is defined relative to a planned pose of a prosthetic component implanted on an anatomy of a patient.

15. The surgical system of claim 14 , wherein at least a portion of the activation region at least one of extends beyond a boundary of the planned pose and coincides with at least a portion of the planned pose.

16. The surgical system of claim 1 , wherein the controller is further programmed to automatically control at least one aspect of a pose of the surgical tool if the user manually overrides at least one of the first constraint and the second constraint.

17. The surgical system of claim 1 , wherein the first constraint is configured to constrain the user's manual movement of the surgical tool as the user makes a preliminary cut with the first cutting element and the second constraint is configured to constrain the user's manual movement of the surgical tool as the user makes a final cut with the second cutting element.

18. The surgical system of claim 17 , wherein the controller is programmed to deactivate the second cutting element when a shape of the final cut substantially corresponds to a desired shape of the final cut.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2016
From: HAGAG, BENNY; KANG, HYOSIG; MOZES, ALON; ODERMATT, DANIEL; SCHMITZ, BRIAN D.
To: MAKO SURGICAL CORP.
Reel/Frame 039890/0236 →
Continuity (6)
Division 12894071 · Sep 29, 2010
Provisional Application 61278066 · Oct 1, 2009
Provisional Application 61339460 · Mar 4, 2010
Provisional Application 61339756 · Mar 9, 2010
Provisional Application 61401209 · Aug 9, 2010
Related Publication 20150164600A1 · Jun 18, 2015