IP Library Granted Patent US 9,406,843
Granted Patent B2
US 9,406,843 · App. 14/632,755 · Granted Aug 2, 2016

Methods and devices for light extraction from a Group III-nitride volumetric LED using surface and sidewall roughening

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Quick Facts
Patent No.
US 9,406,843
App. No.
14/632,755
Granted
Aug 2, 2016
Kind
B2
Abstract

Embodiments of the present disclosures are directed to improved approaches for achieving high-performance light extraction from a Group III-nitride volumetric LED chips. More particularly, disclosed herein are techniques for achieving high-performance light extraction from a Group III-nitride volumetric LED chip using surface and sidewall roughening.

Claims (49)

1. A light emitting diode comprising:

a gallium and nitrogen containing substrate comprising a surface region;

an n-type epitaxial material overlying the surface region;

one or more active regions overlying the n-type epitaxial material;

a p-type epitaxial material overlying the one or more active regions;

a first electrode coupled to the n-type epitaxial material, to the substrate, or to both the n-type epitaxial material and to the substrate;

a second electrode coupled to the p-type epitaxial material; and

at least three lateral surface regions extending from a top surface of the light emitting diode to a base of the light emitting diode;

wherein at least one of the at least three lateral surface regions comprises a first portion characterized by a one-dimensional surface roughness.

2. The light emitting diode of claim 1 , wherein the one-dimensional surface roughness is characterized by striations extending from the top surface toward the base.

3. The light emitting diode of claim 1 , wherein the one-dimensional surface roughness is characterized by an average lateral size from 1 μm to 10 μm.

4. The light emitting diode of claim 1 , wherein the one-dimensional surface roughness is characterized by an average vertical size from 100 nm and 10 μm.

5. The light emitting diode of claim 1 , wherein the first portion extends from the top surface toward the base.

6. The light emitting diode of claim 1 , wherein the at least one of the at least three lateral surface regions comprises a second portion extending from the first portion to the base.

7. The light emitting diode of claim 1 , wherein the at least three lateral surface regions comprise an a-plane surface.

8. The light emitting diode of claim 1 , wherein the top surface comprises a surface roughness.

9. The light emitting diode of claim 1 , wherein the light emitting diode is characterized by a vertical to horizontal aspect ratio from 1:20 to 1:1.

10. The light emitting diode of claim 1 , wherein the light emitting diode has the shape of a prism with a triangular base.

11. The light emitting diode of claim 1 , wherein the at least three lateral surface regions are at an angle with respect to the top surface and the base.

12. The light emitting diode of claim 1 , wherein,

the top surface is triangular;

the base is triangular; and

the at least three lateral surface regions comprise three lateral surface regions.

13. The light emitting diode of claim 1 , wherein the light emitting diode has a thickness from 5 μm to 20 μm.

14. The light emitting diode of claim 1 , wherein the one-dimensional surface roughness is configured to extract a substantial portion of electromagnetic radiation derived from the one or more active regions.

15. The light emitting diode of claim 1 , wherein the one or more active regions comprises two or more of indium, gallium, aluminum, and nitrogen.

16. The light emitting diode of claim 1 , wherein the at least one lateral surface region is configured in a non-polar orientation.

17. The light emitting diode of claim 1 , wherein the at least one lateral surface region is configured in a semi-polar orientation.

18. The light emitting diode of claim 1 , wherein the at least one lateral surface region is configured in a polar orientation.

19. The light emitting diode of claim 1 , wherein the at least one lateral surface region is misaligned with a crystallographic plane of the gallium and nitrogen containing substrate.

20. The light emitting diode of claim 1 , wherein the at least one lateral surface region is misaligned within +/−20 degrees with respect to a crystallographic plane of the gallium and nitrogen containing substrate.

21. The light emitting diode of claim 2 , wherein the striations are characterized by a distance of 1 μm to 5 μm.

22. The light emitting diode of claim 6 , wherein the second portion is characterized by a two-dimensional surface roughness.

23. The light emitting diode of claim 8 , wherein the surface roughness ranges from about 80 nm to about 10,000 nm.

24. The light emitting diode of claim 8 , wherein the top surface roughness is configured to extract a substantial portion of electromagnetic radiation derived from the one or more active regions.

25. The light emitting diode of claim 11 , wherein the angle is from 1 degrees to 20 degrees.

26. The light emitting diode of claim 22 , wherein the two-dimensional surface roughness is characterized by a feature size on the order of 1 μm to 2 μm.

27. The light emitting diode of claim 22 , wherein the two-dimensional surface roughness ranges from about 80 nm to about 10,000 nm.

28. A light emitting diode comprising:

a gallium and nitrogen containing substrate comprising a surface region;

an n-type epitaxial material overlying the surface region;

one or more active regions overlying the n-type epitaxial material;

a p-type epitaxial material overlying the one or more active regions;

a first electrode coupled to the n-type epitaxial material, to the substrate, or to both the n-type epitaxial material and to the substrate;

a second electrode coupled to the p-type epitaxial material;

a triangular top surface comprising a top textured surface;

a triangular base; and

three lateral surface regions extended from the top surface to the base,

wherein a portion of each of the three lateral surface regions is characterized by a one-dimensional surface roughness.

Assignments (3)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 21, 2022
From: ECOSENSE LIGHTING INC.
To: KORRUS, INC.
Reel/Frame 059239/0614 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2020
From: SORAA, INC.
To: ECOSENSE LIGHTING, INC.
Reel/Frame 052725/0022 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 4, 2016
From: ALDAZ, RAFAEL; DAVID, AURELIEN; FEEZELL, DANIEL F.; KATONA, THOMAS M.; SHARMA, RAJAT
To: SORAA, INC.
Reel/Frame 037898/0121 →