Blanket for transferring a paste image from an engraved plate to a substrate
View Patent ↗A blanket for transferring a paste image from an engraved plate to a substrate is provided. The blanket includes a foam; a supporting layer on the foam; and a paste transfer layer on the supporting layer. The paste transfer layer is an inter-penetrating polymer network of silicone rubber and fluoroelastomer.
1. A blanket for transferring a paste image from an engraved plate to a substrate, comprising:
a foam;
a supporting layer on the foam; and
a paste transfer layer on the supporting layer,
wherein the paste transfer layer is an inter-penetrating polymer network of silicone rubber and fluoroelastomer,
wherein the silicone rubber and the fluoroelastomer have a volume ratio of 80:20 to 60:40, and the paste image is made of metal particles, polymer binder, and organic solvent.
2. The blanket as claimed in claim 1 , wherein the foam comprises polyurethane.
3. The blanket as claimed in claim 1 , wherein the foam has a thickness of 0.5 mm to 2.0 mm.
4. The blanket as claimed in claim 1 , wherein the foam has a shore A hardness of 20 to 80.
5. The blanket as claimed in claim 1 , wherein the supporting layer comprising polyethylene terephthalate, polyvinyl chloride, polypropylene, polyethylene, polystyrene, polyether ether ketone, polycarbonate, or polyethersulfone.
6. The blanket as claimed in claim 1 , wherein the supporting layer has a thickness of 100 μm to 300 μm.
7. The blanket as claimed in claim 1 , wherein the fluoroelastomer comprising perfluoropolyether with a terminal silicon having vinyl group, perfluoropolyether, or terpolymer composed of vinylidene fluoride having —(CH 2 CF 2 ) x — subunit, hexafluoropropylene having —(CF 2 CF(CF 3 )) y — subunit, and tetrafluoroethylene having —(CF 2 CF 2 ) z — subunit, where x is 30 to 90 mole %, y is 10 to 70 mole %, z is 0 to 34 mole %, and x+y+z=100 mole %.
8. The blanket as claimed in claim 1 , wherein a solvent swelling ratio of the paste transfer layer and a solvent swelling ratio of the silicone rubber have a ratio of 50:100 to 80:100.
9. The blanket as claimed in claim 1 , wherein a surface of the paste transfer layer and water have a contact angle of 100° to 130°.
10. The blanket as claimed in claim 1 , wherein the paste transfer layer has a thickness of 0.5 mm to 1 mm.
11. The blanket as claimed in claim 1 , wherein the paste transfer layer has a surface roughness of 0.05 μm to 0.2 μm.
12. The blanket as claimed in claim 1 , wherein the paste transfer layer has a fluorine content of 2.5 wt % to 50 wt %.
13. The blanket as claimed in claim 1 , further comprising a silicone rubber layer disposed on the paste transfer layer, between the paste transfer layer and the supporting layer, or a combination thereof.
14. The blanket as claimed in claim 13 , wherein the silicone rubber layer has a thickness of 0.5 mm to 1 mm.
15. The blanket as claimed in claim 1 , further comprising an adhesive between the foam and the supporting layer, between the supporting layer and the paste transfer layer, or a combination thereof.
16. The blanket as claimed in claim 1 , wherein the silicone rubber in the inter-penetrating polymer network is cured by addition cure, peroxide cure, or condensation cure.