IP Library Granted Patent US 9,920,901
Granted Patent B2
US 9,920,901 · App. 14/638,242 · Granted Mar 20, 2018

LED lensing arrangement

Inventors: Kurt Wilcox (Libertyville, IL); Craig Raleigh (Burlington, WI); Mario Alberto Castillo (Racine, WI)
Assignee: Cree, Inc.
F21V5/04F21V5/007F21Y2105/10F21Y2115/10
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Quick Facts
Patent No.
US 9,920,901
App. No.
14/638,242
Granted
Mar 20, 2018
Kind
B2
Abstract

An LED lensing arrangement for lighting fixtures includes (1) a rigid light-transmissive outer structure having an outwardly-facing light-exit surface and an outer-structure light-input surface, (2) an optically-clear molded polymeric inner structure having a light-entrance surface and a light-output surface which is adhered to the outer-structure light-input surface, the inner structure being of a material which is pourable upon molding, one example being a liquid silicone rubber (LSR) material, and (3) at least one LED light source secured with respect to and optically coupled to the inner-structure light-entrance surface.

Claims (49)

1. An LED lensing arrangement for lighting fixtures comprising:

a rigid light-transmissive outer structure having a light-exit surface and an elongate outer-structure light-input surface;

an elastomeric optically-clear inner structure having a light-entrance surface defining an inner cavity with a light-receiving opening, a pair of outward lateral surfaces configured for receiving and redirecting lateral light from the inner cavity toward an elongate light-output surface which is adhered to the elongate outer-structure light-input surface; and

at least one LED light source optically coupled with respect to and spaced from the light-entrance surface of the elastomeric inner structure.

2. The LED lensing arrangement of claim 1 having a plurality of LED light sources.

3. The LED lensing arrangement of claim 1 wherein the outer-structure light-input surface and the light-exit surface are in non-parallel planes.

4. The LED lensing arrangement of claim 3 wherein the outer-structure light-input surface and the light-exit surface are in substantially perpendicular planes.

5. The LED lensing arrangement of claim 4 wherein the outer structure is a sheet-like member having two principal surfaces and the outer-structure light-input surface, one of the two principal surfaces being the light-exit surface and the other being a light-extraction surface configured to reflect light from the at least one LED light source toward the light-exit surface.

6. The LED lensing arrangement of claim 5 having a plurality of LED light sources along the light-entrance surface.

7. The LED lensing arrangement of claim 6 wherein the plurality of LED light sources are arranged substantially along a single line.

8. The LED lensing arrangement of claim 5 wherein the light-extraction surface includes a plurality of angled surfaces.

9. The LED lensing arrangement of claim 5 wherein the two principal surfaces are angled to one another such that the outer structure has a wedge-like cross-section in a plane perpendicular to the light-exit and light-input surfaces of the outer structure.

10. The LED lensing arrangement of claim 1 wherein the outer-structure light-input surface and the inner-structure light-output surface are planar.

11. The LED lensing arrangement of claim 1 wherein the inner-structure light-output surface is substantially coextensive with the outer-structure light-input surface.

12. The LED lensing arrangement of claim 1 wherein the inner structure is adhered to a glass sheet which forms the rigid outer structure.

13. The LED lensing arrangement of claim 1 wherein the inner structure is a liquid silicone rubber (LSR) member.

14. The LED lensing arrangement of claim 13 wherein the LSR is an optical-grade LSR pourable upon molding.

15. The LED lensing arrangement of claim 13 wherein the LSR member has a Shore A durometer hardness of less than about 70.

16. The LED lensing arrangement of claim 1 wherein the outer structure is a sheet-like member having two principal surfaces and the outer-structure light-input surface, one of the two principal surfaces being the light-exit surface and the other being a light-extraction surface configured to reflect light from the at least one LED light source toward the outwardly-facing light-exit surface.

17. The LED lensing arrangement of claim 16 wherein the light-extraction surface includes a plurality of angled surfaces.

18. The LED lensing arrangement of claim 16 wherein the two principal surfaces are angled to one another such that the outer structure has a wedge-like cross-section in a plane perpendicular to the exit and input surfaces of the outer structure.

19. The LED lensing arrangement of claim 1 wherein the inner structure further comprises a surface with molded light-extraction characteristics configured to direct light from the light-entrance surface toward the light-output surface, the light-entrance surface being along a light-entrance edge configured to receive light from the at least one LED light source.

20. An LED lensing arrangement for lighting fixtures comprising:

a rigid light-transmissive outer structure having a light-exit surface and an outer-structure light-input surface substantially coextensive with the light-exit surface;

an elastomeric optically-clear inner structure having a light-entrance surface and a light-output surface which is adhered to the outer-structure light-input surface; and

at least one LED light source optically coupled with respect to the light-entrance surface of the elastomeric inner structure.

21. The LED lensing arrangement of claim 20 having a plurality of LED light sources.

22. The LED lensing arrangement of claim 20 wherein the light-entrance surface of the inner structure and the light-exit surface of the outer structure are in non-parallel planes.

23. The LED lensing arrangement of claim 22 wherein the outer-structure light-input and light-exit surfaces are in substantially parallel planes.

24. The LED lensing arrangement of claim 23 wherein the outer-structure light-input surface and the inner-structure light-output surface are planar.

25. The LED lensing arrangement of claim 23 wherein the inner-surface light-output surface is substantially coextensive with the outer-structure light-input surface.

26. The LED lensing arrangement of claim 22 having a plurality of LED light sources along the inner-structure light-entrance surface.

27. The LED lensing arrangement of claim 26 wherein the plurality of LED light sources are arranged substantially along a single line.

28. The LED lensing arrangement of claim 20 wherein the outer-structure light-exit surface is substantially planar.

29. The LED lensing arrangement of claim 20 wherein:

the outer structure is a sheet-like member having two principal surfaces, one of the two principal surfaces being the light-exit surface and the other being the outer-structure light-input surface; and

the inner-structure light-output surface engages at least a portion of the outer-structure light-input surface.

30. The LED lensing arrangement of claim 29 wherein the inner-structure light-output surface engages a major portion of the outer-structure light-input surface.

31. The LED lensing arrangement of claim 29 wherein the inner structure further comprises a surface with molded light-extraction characteristics configured to direct light from the light-entrance surface toward the light-output surface, the light-entrance surface being along a light-entrance edge configured to receive light from the at least one LED light source.

32. The LED lensing arrangement of claim 31 wherein the outer structure is a glass sheet.

33. The LED lensing arrangement of claim 32 wherein the inner structure is a liquid silicone rubber (LSR) member.

34. The LED lensing arrangement of claim 33 wherein the LSR is an optical-grade LSR pourable upon molding.

35. The LED lensing arrangement of claim 33 wherein the LSR member has a Shore A durometer hardness of less than about 70.

36. The LED lensing arrangement of claim 20 wherein the outer-structure light-input surface is substantially planar.

37. The LED lensing arrangement of claim 36 wherein the outer structure is a substantially planar glass sheet.

38. The LED lensing arrangement of claim 20 wherein the inner structure is adhered to a glass sheet forming the rigid outer structure.

39. The LED lensing arrangement of claim 20 wherein the inner structure is of a liquid silicone rubber (LSR) having a viscosity less than about 10,000 centipoise upon molding.

40. The LED lensing arrangement of claim 39 wherein the LSR has a viscosity less than about 5,000 centipoise upon molding.

41. The LED lensing arrangement of claim 40 wherein the LSR member has a Shore A durometer hardness of less than about 70.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2019
From: CREE, INC.
To: IDEAL INDUSTRIES LIGHTING LLC
Reel/Frame 049880/0524 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2015
From: WILCOX, KURT; RALEIGH, CRAIG; CASTILLO, MARIO
To: CREE, INC.
Reel/Frame 035697/0241 →
Continuity (8)
Continuation In Part 13843928 · Mar 15, 2013
Continuation In Part 14462426 · Aug 18, 2014
Continuation In Part 14462391 · Aug 18, 2014
Continuation In Part 13842521 · Mar 15, 2013
Continuation In Part 13842521 · Mar 15, 2013
Provisional Application 62005955 · May 30, 2014
Provisional Application 62009039 · Jun 6, 2014
Related Publication 20150241021A1 · Aug 27, 2015