IP Library Granted Patent US 9,764,564
Granted Patent B2
US 9,764,564 · App. 14/641,192 · Granted Sep 19, 2017

Low temperature energy curable printing systems and methods

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Quick Facts
Patent No.
US 9,764,564
App. No.
14/641,192
Granted
Sep 19, 2017
Kind
B2
Abstract

A system and methods for printing and curing ink deposited on a substrate using a first light source and a second light source. In various embodiments, the first light source emits one or more wavelengths of electromagnetic radiation subtype C (UVC), and the second light source emits one or more wavelengths of electromagnetic radiation subtype A (UVA), subtype B (UVB), subtype V (UVV), or a combination thereof. The substrate is configured such that any ink deposited on the substrate by a printer head is predominantly exposed to the first light source prior to the second light source.

Claims (33)

1. A printing system comprising:

a printer head configured to deposit ink on a substrate;

a first pair of light sources configured to emit electromagnetic radiation of subtype C (UVC) having a wavelength not exceeding 250 nanometers, the first pair of light sources being disposed opposite one another directly adjacent to opposing sides of the printer head;

a second pair of light sources configured to emit electromagnetic radiation of subtype A (UVA), subtype B (UVB), subtype V (UVV), or a combination thereof, the second pair of light sources being disposed opposite one another directly adjacent to the first pair of light sources,

wherein the ink deposited by the printer head on the substrate is predominantly exposed to either of the first pair of light sources prior to exposure to either of the second pair of light sources.

2. The printing system of claim 1 , wherein the ink is an ultraviolet energy curable ink.

3. The printing system of claim 1 , wherein the ink is a water-based diluted ink or a solvent-based diluted ink, and the diluted ink has 30% or less residual solid by weight.

4. The printing system of claim 3 , further comprising:

a dryer that wholly or partially removes the water from the water-based diluted ink or the solvent from the solvent-based diluted ink prior to exposure to either of the first pair of light sources.

5. The printing system of claim 1 , wherein the ink is void of photoinitiator.

6. The printing system of claim 1 , wherein the relative amount of photoinitiator in the ink exceeds 5% by weight.

7. The printing system of claim 1 , wherein the ink comprises a first photoinitiator adapted to absorb a first range of wavelengths and a second photoinitiator adapted to absorb a second range of wavelengths.

8. The printing system of claim 1 , wherein a first light source of the first pair of light sources disposed along a particular opposing side of the printer head and a second light source of the second pair of light sources disposed along the particular opposing side of the printer head form a single mixed light source, the mixed light source including a first plurality of light emitting diodes configured to emit electromagnetic radiation of subtype C (UVC) and a second plurality of light emitting diodes configured to emit electromagnetic radiation of subtype A (UVA), subtype B (UVB), subtype V (UVV), or the combination thereof, and wherein the first plurality of light emitting diodes and the second plurality of light emitting diodes are arranged such that newly deposited ink is predominantly exposed to the first plurality of light emitting diodes before the second plurality of light emitting diodes.

9. The printing system of claim 1 , wherein each light source of the first pair of light sources emits electromagnetic radiation of subtype C (UVC) from a fluorescent bulb, a light emitting diode, a low pressure bulb, a medium pressure bulb, an excimer lamp, or an excimer laser.

10. The printing system of claim 1 , wherein each light source of the first pair of light sources is configured to emit electromagnetic radiation of subtype C (UVC) having a power density of greater than or equal to 50 milliwatts per square centimeter.

11. The printing system of claim 1 , wherein the printer head, the first pair of light sources, and the second pair of light sources are coupled together within a carriage.

12. The printing system of claim 11 , wherein the ink is exposed to one of the first pair of light sources and one of the second pair of light sources when the carriage moves in relation to the substrate.

13. The printing system of claim 11 , wherein the ink is exposed to one of the first pair of light sources and one of the second pair of light sources when the substrate moves in relation to the carriage.

14. The printing system of claim 1 , wherein the printer head is substantially stationary and the substrate is transported relative to the printer head.

15. The printing system of claim 1 , further comprising:

filter means configured to reduce oxygen concentration in a region between the surface of the ink and the first light source, such that the region is between 1% and 20% oxygen by volume.

16. A method of manufacturing a printing system comprising:

providing a printer head configured to deposit ink on a substrate; and

coupling the printer head between a first pair of light sources,

wherein the first pair of light sources is configured to emit electromagnetic radiation of subtype C (UVC) having a wavelength not exceeding 250 nanometers;

coupling a second pair of light sources directly adjacent to the first pair of light sources,

wherein the second pair of light sources is configured to emit electromagnetic radiation of subtype A (UVA), subtype B (UVB), subtype V (UVV), or a combination thereof, and

further wherein the first pair of light sources, the second pair of light sources, and the printer head are arranged such that ink deposited by the printer head on the substrate is exposed to either of the first pair of light sources prior to either of the second pair of light sources.

17. The method of claim 16 , further comprising:

providing a storage medium containing compressed air; and

coupling the storage medium to a filter configured to remove oxygen from the compressed air, thereby creating filtered air,

wherein the filtered air is injected into a region between the surface of the ink and the first pair of light sources, thereby reducing oxygen concentration in the region.

18. The method of claim 17 , wherein the oxygen concentration is between 1% and 20% by volume.

Assignments (9)
ASSIGNMENT OF SECURITY INTEREST IN PATENTS Recorded Feb 3, 2025
From: ROYAL BANK OF CANADA [RESIGNING COLLATERAL AGENT]
To: GLAS USA LLC [SUCCESSOR COLLATERAL AGENT]
Reel/Frame 070097/0810 →
RELEASE OF PATENT SECURITY INTEREST Recorded Dec 3, 2024
From: CERBERUS BUSINESS FINANCE AGENCY, LLC
To: ELECTRONICS FOR IMAGING, INC.; FIERY, LLC
Reel/Frame 069477/0479 →
SECURITY INTEREST Recorded Mar 12, 2024
From: ELECTRONICS FOR IMAGING, INC.; FIERY, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC
Reel/Frame 066794/0315 →
RELEASE OF SECURITY INTEREST Recorded Mar 11, 2024
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS AGENT
To: ELECTRONICS FOR IMAGING, INC.
Reel/Frame 066793/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 23, 2019
From: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
To: ELECTRONICS FOR IMAGING, INC.
Reel/Frame 049840/0316 →
SECURITY INTEREST Recorded Jul 23, 2019
From: ELECTRONICS FOR IMAGING, INC.
To: ROYAL BANK OF CANADA
Reel/Frame 049840/0799 →
SECOND LIEN SECURITY INTEREST IN PATENT RIGHTS Recorded Jul 23, 2019
From: ELECTRONICS FOR IMAGING, INC.
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 049841/0115 →
GRANT OF SECURITY INTEREST IN PATENTS Recorded Jan 3, 2019
From: ELECTRONICS FOR IMAGING, INC.
To: CITIBANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048002/0135 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2016
From: GRIGORE, DAN-CRISTIAN; EDWARDS, PAUL ANDREW; BILLOW, STEVEN
To: ELECTRONICS FOR IMAGING, INC.
Reel/Frame 040373/0646 →