IP Library Granted Patent US 10,221,070
Granted Patent B2
US 10,221,070 · App. 14/641,668 · Granted Mar 5, 2019

Coal upgrade plant and method for manufacturing upgraded coal

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Quick Facts
Patent No.
US 10,221,070
App. No.
14/641,668
Granted
Mar 5, 2019
Kind
B2
Abstract

A coal upgrade plant includes: a dryer 1 that dries coal; a pyrolyzer 3 that pyrolyzes the coal dried by the dryer 1 ; a quencher 5 that cools the coal pyrolyzed by the pyrolyzer 3 ; a finisher 7 that deactivates the coal cooled by the quencher 5 ; and cyclones 28 and 94 that collect pulverized coal generated from the coal, wherein the pulverized coal collected by the cyclones 28 and 94 is fed to an absorber fed to a scrubber 32 that treats a flue gas. Thus, the mercury generated from the coal upgrade plant can be removed.

Claims (24)

1. A coal upgrade plant comprising:

a dryer configured to dry coal;

a pyrolyzer configured to pyrolyze the coal dried by the dryer;

a quencher configured to cool the coal pyrolyzed by the pyrolyzer;

a finisher configured to deactivate the coal cooled by the quencher;

a pulverized coal collecting device configured to collect pulverized coal generated from the coal;

an absorber feed path to which the pulverized coal collected by the pulverized coal collecting device is fed and in which the pulverized coal is mixed into an absorber; and

a scrubber to which the absorber is fed through the absorber feed path, configured to treat a carrier gas as the flue gas discharged from the dryer while catching a desorbed component desorbed from the coal when the coal is dried by the dryer, by using the absorber into which the pulverized coal is mixed, so that at least one of mercury and mercury-based substances contained in the carrier gas is adsorbed to the pulverized coal contained in the absorber so as to remove the at least one of mercury and mercury-based substances.

2. The coal upgrade plant according to claim 1 , further comprising:

a combustor for combusting a pyrolysis gas discharged from the pyrolyzer; and

a flue gas treatment device for treating a combustion gas generated from the combustor,

wherein the pulverized coal collected by the pulverized coal collecting device is fed to the combustion gas as the flue gas discharged from the combustor.

3. The coal upgrade plant according to claim 1 , wherein the pulverized coal collecting device collects the pulverized coal from a carrier gas discharged from the dryer.

4. The coal upgrade plant according to claim 1 , wherein a deactivation gas for deactivating the coal by reacting with the coal is guided to the finisher, and

the pulverized coal collecting device collects the pulverized coal from the deactivation gas discharged from the finisher.

5. The coal upgrade plant according to claim 2 , wherein the flue gas treatment device is a bag filter.

6. A method for manufacturing upgraded coal comprising:

a drying step of drying coal;

a pyrolyzing step of pyrolyzing the coal dried in the drying step;

a cooling step of cooling the coal pyrolyzed in the pyrolyzing step;

a deactivating step of deactivating the coal cooled in the cooling step;

a pulverized coal collecting step of collecting pulverized coal generated from the coal;

a feeding step of feeding the pulverized coal collected in the pulverized coal collecting step into an absorber feed path and mixing the pulverized coal into an absorber; and

a scrubbing step of treating a carrier gas as a flue gas that is discharged in the drying step while catching a desorbed component desorbed from the coal during the drying step by using the absorber into which the pulverized coal is mixed, and adsorbing at least one of mercury and mercury-based substances contained in the carrier gas to the pulverized coal contained in the absorber so as to remove the at least one of mercury and mercury-based substances.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2018
From: MITSUBISHI HEAVY INDUSTRIES, LTD.
To: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
Reel/Frame 046581/0430 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2015
From: MITSUBISHI HEAVY INDUSTRIES AMERICA, INC.
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 035705/0168 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2015
From: MITSUBISHI HEAVY INDUSTRIES AMERICA, INC.
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 035665/0744 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2015
From: HONJO, SHINTARO; KUNIMUNE, KIYOTAKA; ITO, MOTOFUMI; ASAHARA, JUNJI
To: MITSUBISHI HEAVY INDUSTRIES AMERICA, INC.
Reel/Frame 035562/0989 →