IP Library Granted Patent US 9,848,711
Granted Patent B2
US 9,848,711 · App. 14/654,867 · Granted Dec 26, 2017

Mattress assembly

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Quick Facts
Patent No.
US 9,848,711
App. No.
14/654,867
Granted
Dec 26, 2017
Kind
B2
Abstract

A mattress assembly includes a first layer of viscoelastic foam defining an upper surface, and a second layer of non-viscoelasiic foam supporting the first layer. The mattress assembly also includes a plurality of static spring elements positioned beneath the upper surface for enhancing a firmness of the combined first and second layers.

Claims (19)

1. A mattress assembly comprising:

a first layer of viscoelastic foam defining an upper surface;

a second layer of non-viscoelastic foam supporting the first layer; and

a plurality of independent static spring elements positioned beneath the upper surface, the second layer of non-viscoelastic foam molded around and through each of the plurality of static spring elements, and the second layer having a thickness greater than a height of each of the plurality of static spring elements,

wherein the plurality of independent static spring elements are embedded and entirely encased within the second layer of non-viscoelastic foam to thereby substantially increase a firmness of the combined first and second layers, and

wherein an upper portion of the second layer extends continuously above each of the plurality of static spring elements, and a lower portion of the second layer extends continuously below each of the plurality of static spring elements.

2. The mattress assembly of claim 1 , wherein the viscoelastic foam includes a hardness of at least about 20 N and no greater than about 80 N.

3. The mattress assembly of claim 1 , wherein the viscoelastic foam includes a density of no less than about 30 kg/m 3 and no, greater than about 150 kg/m 3 .

4. The mattress assembly of claim 1 , wherein the second layer of non-viscoelastic foam is one of a latex foam and a high-resilience polyurethane foam.

5. The mattress assembly of claim 4 , wherein the latex foam includes a hardness of at least about 30 N and no greater than about 130 N, or wherein the high-resilience polyurethane foam includes a hardness of at least about 80 N and no greater than about 200 N.

6. The mattress assembly of claim 4 , wherein the latex foam includes a density of no less than about 40 kg/m 3 and no greater than about 100 kg/m 3 , or wherein the high-resilience polyurethane foam includes a density of no less than about 10 kg/m 3 and no greater than about 80 kg/m 3 .

7. The mattress assembly of claim 1 , wherein the plurality of static spring elements are made of a polymeric material.

8. The mattress assembly of claim 7 , wherein the plurality of static spring elements are made of a thermoplastic material.

9. The mattress assembly of claim 1 , wherein the plurality of static spring elements are aligned with a thickness of the mattress assembly.

10. The mattress assembly of claim 1 , wherein first and second spring elements of the plurality of static spring elements include different spring rates.

11. The mattress assembly of claim 1 , wherein at least one of the plurality of static spring elements includes a constant spring rate.

12. The mattress assembly of claim 1 , wherein at least one of the plurality of static spring elements includes a variable spring rate.

13. The mattress assembly of claim 1 , wherein the plurality of static spring elements are configured as coil springs.

14. The mattress assembly of claim 1 , wherein the plurality of static spring elements are arranged in an array having a plurality of rows and a plurality of columns.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR WORLD, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 065332/0410 →
SECURITY INTEREST Recorded Oct 25, 2023
From: TEMPUR WORLD, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 065349/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2019
From: TEMPUR-PEDIC MANAGEMENT, LLC
To: TEMPUR WORLD, LLC
Reel/Frame 048019/0447 →
PATENT SECURITY AGREEMENT (SUPPLEMENT) Recorded Apr 26, 2018
From: TEMPUR WORLD, LLC; SEALY TECHNOLOGY, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 046024/0282 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2015
From: KILGORE, TYLER W.; ARENDOSKI, CHRISTOPHER; ALZOUBI, MOHAMED F.
To: TEMPUR-PEDIC MANAGEMENT, LLC
Reel/Frame 035881/0585 →