IP Library Granted Patent US 9,993,344
Granted Patent B2
US 9,993,344 · App. 14/658,429 · Granted Jun 12, 2018

Patient-modified implant

Inventors: John R. White (Winona Lake, IN); Robert Metzger (Wakarusa, IN); Keith R. Berend (New Albany, OH)
Assignee: Biomet Manufacturing, LLC
A61F2/38A61B17/154A61B17/155A61B17/157A61B17/1764A61B34/10A61F2/30942A61F2/389A61F2/3836A61F2/3859A61F2/3868A61B17/1742A61B17/1778A61B2034/108A61F2/4684A61F2002/3096A61F2002/30616A61F2002/30878A61F2002/30884A61F2002/30892A61F2002/30948A61F2002/30952Y10S623/901
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Quick Facts
Patent No.
US 9,993,344
App. No.
14/658,429
Granted
Jun 12, 2018
Kind
B2
Abstract

An orthopedic implant includes a first portion including at least one feature modified to be patient-specific and match the anatomy of a specific patient from a three-dimensional digital image of a patient's joint using computer modeling. The orthopedic implant includes a non-custom inner bone-engaging surface including a plurality of planar surfaces configured for engagement with non-custom bone cuts.

Claims (25)

1. An orthopedic implant system comprising:

a plurality of orthopedic implants comprising:

an inner bone-engaging surface having a length in an anterior-posterior direction that is standardized so as to be independent of an anatomy of a specific patient's joint but is rather one of a series of predetermined size increments for the orthopedic implant system with the length in the anterior-posterior direction of each of the plurality of orthopedic implants differing, each size increment varying by a set amount of the length in the anterior-posterior direction relative to others, wherein the inner bone-engaging surface includes a plurality of planar surfaces configured for engagement with bone cuts to a femur, the bone cuts having an overall length when combined in the anterior-posterior direction that is configured to correspond to that of the inner bone-engaging surface of the orthopedic implant; and

at least one of the plurality of orthopedic implants having a joint facing portion opposing the inner bone-engaging surface including at least one feature configured to be patient-specific based on an image of the specific patient's joint, wherein the at least one feature is designed using computer modeling to have a shape dependent upon an anatomy of the specific patient.

2. The orthopedic implant system of claim 1 , wherein the series of size increments are in increments of 3 mm or less.

3. The orthopedic implant system of claim 1 , wherein the at least one feature is a medial/lateral width of the at least one of the plurality of orthopedic implants.

4. The orthopedic implant system of claim 1 , wherein the orthopedic implant is a femoral knee implant and the at least one feature includes an orientation of a patella track of the femoral knee implant.

5. The orthopedic implant system of claim 1 , wherein the orthopedic implant is a femoral knee implant and the at least one feature includes a depth of a patella track of the femoral knee implant.

6. The orthopedic implant system of claim 1 , wherein the orthopedic implant is a femoral knee implant and the at least one feature includes a shape of an anterior flange of the femoral knee implant.

7. The orthopedic implant system of claim 1 , wherein the orthopedic implant is a femoral knee implant and the at least one feature includes a height of an anterior flange of the femoral knee implant.

8. An orthopedic implant system comprising:

a plurality of orthopedic implants comprising:

an inner bone-engaging surface including a plurality of planar surfaces configured for engagement with corresponding femoral bone cuts, wherein the plurality of orthopedic implants are standardized so as to be independent of the anatomy of a specific patient's joint but each of the plurality of orthopedic implants has a different length in an anterior-posterior direction that is one of a series of predetermined size increments for the implant system, wherein each size increment varies by a set amount of length in the anterior-posterior direction relative to others, and wherein selection of which one of the plurality of orthopedic implants is utilized is made by ascertaining a closest fit from the plurality of orthopedic implants by overlaying the plurality of orthopedic implants on an image of the specific patient's joint using computer modeling; and

at least one of the plurality of implants having a joint facing portion opposing the inner bone-engaging surface configured during a preoperative plan to have a patient-specific feature based on the image of the specific patient's joint, wherein the patient-specific feature is designed using computer modeling to have a shape dependent upon the anatomy of the specific patient by modifying a computer model of the one of the plurality of orthopedic implants selected to provide for the patient specific feature, wherein the computer model includes a plurality of planar surfaces corresponding to the plurality of planar surfaces of the inner bone-engaging surface of the one of the plurality of orthopedic implants selected that remain unmodified.

9. The orthopedic implant system of claim 8 , wherein the patient-specific feature includes a medial/lateral width.

10. The orthopedic implant system of claim 8 , wherein the joint facing portion includes an anterior flange and the patient-specific feature includes a shape of the anterior flange.

11. The orthopedic implant system of claim 8 , wherein the joint facing portion includes an anterior flange and the patient-specific feature includes a height of the anterior flange.

12. The orthopedic implant system of claim 8 , wherein the joint facing portion includes a patella track and the patient-specific feature includes an orientation of the patella track.

13. The orthopedic implant system of claim 8 , wherein the joint facing portion includes a patella track and the patient-specific feature includes a depth of the patella track.

14. The orthopedic implant system of claim 8 , wherein the joint facing portion includes an anterior flange and the patient-specific feature includes a medial/lateral width of the first portion, a shape of the anterior flange, and a height of the anterior flange.

15. The orthopedic implant system of claim 14 , wherein the joint facing portion includes a patella track and the patient-specific feature includes an orientation of the patella track and a depth of the patella track.

16. An orthopedic implant system comprising:

a plurality of orthopedic implants comprising:

an inner bone-engaging surface having a length in an anterior-posterior direction that is standardized so as to be independent of an anatomy of a specific patient's joint but is rather one of a series of predetermined size increments for the orthopedic implant system with the length in the anterior-posterior direction of each of the plurality of orthopedic implants differing, each size increment varying by a set amount of the length in the anterior-posterior direction relative to others, wherein the inner bone-engaging surface includes a plurality of planar surfaces configured for engagement with bone cuts, the bone cuts having an overall length when combined in the anterior-posterior direction that is configured to correspond to that of the inner bone-engaging surface of the orthopedic implant; and

at least one of the plurality of orthopedic implants having one or more of an orientation of a patella track, a depth of the patella track, a height of an anterior flange, a shape of the anterior flange, and a medial/lateral width that is configured to be patient-specific based on an image of the specific patient's joint, wherein the at least one feature is designed using computer modeling to have a shape dependent upon an anatomy of the specific patient.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2015
From: WHITE, JOHN R.; METZGER, ROBERT; BEREND, KEITH R.
To: BIOMET MANUFACTURING CORPORATION
Reel/Frame 035170/0779 →
CHANGE OF NAME Recorded Mar 16, 2015
From: BIOMET MANUFACTURING CORPORATION
To: BIOMET MANUFACTURING, LLC
Reel/Frame 035170/0816 →
Continuity (5)
Continuation 13923827 · Jun 21, 2013
Continuation 13081618 · Apr 7, 2011
Division 12103834 · Apr 16, 2008
Provisional Application 60912178 · Apr 17, 2007
Related Publication 20150320508A1 · Nov 12, 2015