Tailgate enclosure apparatus
View Patent ↗An enclosure device for forming a secured enclosure area within a cargo area of a vehicle is disclosed. The enclosure device includes a front panel and a generally planar deck panel that extends from the front panel. The deck panel includes a pair of pair of spaced apart left and right sides that are adapted for extending over the wheel wells and the sidewalls. The deck panel also includes an aft edge that is adapted for extending to a location directly below an upper lip of the aft end of the cargo area when the front panel is adapted for fastening to the vehicle. At least one of the spaced apart left and right sides includes an abutment edge that is adapted for being positioned next to the sport cage upright, so that the secured enclosure area is created below the deck panel.
1. A method for forming a secured enclosure area within a cargo area of a vehicle, the vehicle having a sport cage, the cargo area having a floor between a pair of wheel wells that have an upper surface that supports at least a portion of the sport cage, the support of the sport cage creating a discontinuity along the upper surface of the wheel wells, the wheel wells including sidewalls that extend up from the floor, the cargo area further having a tailgate that is moveable between an open position that provides access to the floor of the cargo area, and a closed position where the tailgate is generally normal to the sidewalls and the floor, and an aft end with an upper lip that extends over at least a portion of the upper surface of the wheel wells, the method comprising:
providing a front panel, the front panel being adapted for extending between the wheel well sides and next to the floor of the cargo area, the front panel further comprising an upper edge and a lower section that has at least one mounting bracket that has been adapted for accepting a fastener, the mounting bracket allowing attachment of the front panel to vehicle;
providing a generally planar deck panel that is fastened to the front panel, the deck panel having:
a pair of spaced apart left and right sides that are adapted for extending over the wheel wells while the deck panel extends between the sidewalls; and
an aft edge that extends along each of the spaced apart left and right sides, the aft edge being adapted for extending to a location directly below the upper lip of the aft end of the cargo area when the front panel is attached to the vehicle;
and an abutment edge extending from at least one of spaced apart left and right sides, the abutment edge being at a distance from the aft edge such that the abutment edge is positioned next to the discontinuity and over the upper surface of the wheel well, below the upper lip of the aft end of the cargo area, and between the discontinuity and the aft end of the cargo area when the aft edge is directly below the upper lip of the aft end of the cargo area, and
a lap joint flange, the lap joint flange extending away from the planar deck panel being adapted for cooperating with the front panel to create a lap joint with the front panel;
positioning the aft edge under the upper lip of the aft end of the cargo area and then positioning the lap joint flange against the front panel; and
fastening the lap joint flange and the front panel together, so that the cargo area below the deck panel is closed when the tailgate is in the closed position along the aft end, whereby a forward movement of the deck panel that allows the aft edge of the deck panel to be removed from below the upper lip is prevented by contact of the abutment edge against the discontinuity.
2. A method for forming a secured enclosure area within a cargo area of a vehicle, the vehicle having a sport cage, the cargo area having a floor between a pair of wheel wells that have an upper surface that supports at least a portion of the sport cage, the support of the sport cage creating a discontinuity along the upper surface of the wheel wells, the wheel wells including sidewalls that extend up from the floor, the cargo area further having a tailgate that is moveable between an open position that provides access to the floor of the cargo area, and a closed position where the tailgate is generally normal to the sidewalls and the floor, and an aft end with an upper lip that extends over at least a portion of the upper surface of the wheel wells, the method comprising:
providing a front panel, the front panel being adapted for extending between the wheel well sides and next to the floor of the cargo area, the front panel further comprising an upper edge and a lower section that has at least one mounting bracket that has been adapted for accepting a fastener, the mounting bracket allowing attachment of the front panel to vehicle;
providing a generally planar deck panel that is fastened to the front panel, the deck panel having:
a pair of spaced apart left and right sides that are adapted for extending over the wheel wells while the deck panel extends between the sidewalls;
an aft edge that extends along each of the spaced apart left and right sides, the aft edge being adapted for extending to a location directly below the upper lip of the aft end of the cargo area when the front panel is attached to the vehicle;
and an abutment edge extending from at least one of spaced apart left and right sides, the abutment edge being at a distance from the aft edge such that the abutment edge is positioned next to the discontinuity and over the upper surface of the wheel well, below the upper lip of the aft end of the cargo area, and between the discontinuity and
the aft end of the cargo area when the aft edge is directly below the upper lip of the aft end of the cargo area, and
a lap joint flange, the lap joint flange extending away from the planar deck panel and being adapted for cooperating with the front panel to create a lap joint with the front panel;
positioning the aft edge under the upper lip of the aft end of the cargo area and then rotating the front panel to position the lap joint flange against the front panel and the abutment edge immediately next to the discontinuity; and
fastening the lap joint flange and the front panel together, so that the cargo area below the deck panel is closed when the tailgate is in the closed position along the aft end, whereby a forward movement of the deck panel that allows the aft edge of the deck panel to be removed from below the upper lip is prevented by contact of the abutment edge against the discontinuity.
3. A method for forming a secured enclosure area within a cargo area of a vehicle, the vehicle having a sport cage, the cargo area having a floor between a pair of wheel wells that have an upper surface that supports at least a portion of the sport cage, the support of the sport cage creating a discontinuity along the upper surface of the wheel wells, the wheel wells including sidewalls that extend up from the floor, the cargo area further having a tailgate that is moveable between an open position that provides access to the floor of the cargo area, and a closed position where the tailgate is generally normal to the sidewalls and the floor, and an aft end with an upper lip that extends over at least a portion of the upper surface of the wheel wells, the method comprising:
providing a front panel, the front panel being adapted for extending between the wheel well sides and next to the floor of the cargo area, the front panel further comprising an upper edge and a lower section that has at least one mounting bracket that has been adapted for accepting a fastener, the mounting bracket allowing attachment of the front panel to vehicle;
providing a generally planar deck panel that is fastened to the front panel, the deck panel having:
a pair of spaced apart left and right sides that are adapted for extending over the wheel wells while the deck panel extends between the sidewalls;
an aft edge that extends along each of the spaced apart left and right sides, the aft edge being adapted for extending to a location directly below the upper lip of the aft end of the cargo area when the front panel is attached to the vehicle;
and an abutment edge extending from at least one of spaced apart left and right sides, the abutment edge being at a distance from the aft edge such that the abutment edge is positioned next to the discontinuity and over the upper surface of the wheel well, below the upper lip of the aft end of the cargo area, and between the discontinuity and the aft end of the cargo area when the aft edge is directly below the upper lip of the aft end of the cargo area, and
a lap joint flange, the lap joint flange extending away from the planar deck panel and being adapted for cooperating with the front panel to create a lap joint with the front panel;
positioning the aft edge under the upper lip of the aft end of the cargo area and then rotating the front panel to position the lap joint flange against the front panel and the abutment edge immediately next to the discontinuity; and
fastening the lap joint flange and the front panel together using at least one carriage bolt having a threaded portion, so that the thread portion extends into the cargo area below the deck panel to prevent unauthorized removal of a nut used with the carriage bolt, and so that the cargo area below the deck panel is closed when the tailgate is in the closed position along the aft end, whereby a forward movement of the deck panel that allows the aft edge of the deck panel to be removed from below the upper lip is prevented by contact of the abutment edge against the discontinuity.