IP Library Granted Patent US 10,537,185
Granted Patent B2
US 10,537,185 · App. 14/661,378 · Granted Jan 21, 2020

Accelerated calibration system for a smart response technology mattress

Inventors: William C. Creekmuir (Atlanta, GA); Scott H. Smalling (Roy, WA); Edgar C. Gardner (Roswell, GA); Jeff Wilkinson (Bennington, VT)
Assignees: DREAMWELL, LTD.; WCW INCORPORATED
A47C27/088A47C27/083A47C23/04A47C27/081A47C27/10A47C27/14A47C27/20A47C31/12
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Quick Facts
Patent No.
US 10,537,185
App. No.
14/661,378
Granted
Jan 21, 2020
Kind
B2
Abstract

A self-adjusting, non-powered smart response technology mattress generally includes an accelerated calibration system comprising a valve fluidly connected to a body support device including a plurality of fluid support cells, wherein each fluid support cell includes an envelope and a reforming element disposed within the envelope; and a non-powered manifold system including a manifold conduit interconnecting at least two of the fluid support cells, and intake and exhaust valves fluidly coupled to the manifold conduit configured to dynamically open and close in response to a weight load. The accelerated calibration system is configured to selectively permit fluid flow out of the fluid support cells in the absence of a weight load upon opening of the valve. Also discloses is a process for releasing excess pressure formed as a result of temperature and barometric pressure changes in the self-adjusting, non-powered smart response technology mattress.

Claims (17)

1. A self-adjusting, non-powered smart response technology mattress comprising:

a body support device comprising:

a plurality of fluid support cells, wherein each fluid support cell includes an envelope and a reforming element disposed within the envelope to provide the envelope with an original form;

a non-powered manifold system including a manifold conduit interconnecting at least two of the fluid support cells, and intake and exhaust pressure relief valves fluidly coupled to the manifold conduit configured to dynamically open and close at respective pressure ratings for the intake and exhaust pressure relief valve to self-adjust pressure in response to a weight load; and

an accelerated calibration system free of a pumping mechanism comprising a valve fluidly connected to the manifold conduit and configured to bypass the intake and exhaust pressure relief valves, wherein the valve of the accelerated calibration system is configured to selectively permit fluid flow from the fluid support cells in the absence of a weight load upon opening of the valve and in response to a change in barometric pressure that inflates the original form; and

one or more layers overlaying the body support device and a side rail assembly circumscribing a perimeter of the body support device, wherein the smart response technology mattress is free of a powered pump.

2. The mattress of claim 1 , wherein the valve fluidly connected to the manifold conduit comprises a conduit having a proximal end in fluid communication with the manifold conduit and a distal end having an opening in fluid communication with an external environment, wherein the valve is coupled to the distal end conduit to selectively permit fluid flow to the external environment.

3. The mattress of claim 1 , wherein the reforming element is a foam body and is encapsulated in an envelope.

4. The mattress of claim 1 , wherein the valve is coupled to a spring loaded button.

5. The mattress of claim 1 , wherein the reforming element is a coil encased in a foam body.

6. The mattress of claim 1 , wherein the reforming element is a bellows.

7. The mattress of claim 1 , wherein the fluid in the fluid support cells is air.

8. The mattress of claim 1 , wherein the side rail assembly includes an access opening, and the valve is recessed within the side rail assembly.

9. A process for releasing excess pressure formed as a result of barometric pressure changes in a self-adjusting, non-powered smart response technology (SRT) mattress, the process comprising:

providing the SRT mattress with an accelerated calibration system free of a pumping mechanism comprising a valve fluidly connected to a manifold conduit interconnecting a plurality of fluid support cells, wherein each fluid support cell includes an envelope and a reforming element disposed within the envelope, wherein the manifold conduit includes intake and exhaust pressure relief valves configured to dynamically open and close in response to a weight load, and wherein the accelerated calibration system is configured to bypass the intake and exhaust pressure relief valves; and

opening the valve in fluid communication with an external environment and the manifold conduit in the absence of an applied load and in response to a change in barometric pressure that inflates the envelope.

10. The process of claim 9 , wherein opening the valve comprises pushing a spring loaded button fluidly coupled to a conduit in fluid communication with the manifold conduit.

Assignments (19)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.
Reel/Frame 064185/0293 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
TERMINATION AND RELEASE OF ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 27, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SERTA SIMMONS BEDDING, LLC
Reel/Frame 062525/0959 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 040813/1075 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059925/0322 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 057298/0356 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059913/0838 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0213 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0175 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0136 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2015
From: WILKINSON, JEFF
To: WCW INCORPORATED
Reel/Frame 035979/0987 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2015
From: CREEKMUIR, WILLIAM C.; SMALLING, SCOTT H.; GARDNER, EDGAR C.
To: DREAMWELL, LTD.
Reel/Frame 035423/0789 →
Continuity (2)
Provisional Application 61954982 · Mar 18, 2014
Related Publication 20150265065A1 · Sep 24, 2015
Cited By (1)
US 12,599,523