Heat recovery system having a plate heat exchanger
View Patent ↗A heat recovery system has an evaporator in which a working medium is evaporated, an expander by means of which energy from the working medium in vapor form is made usable, a recuperator operating as an internal heat exchanger, a condenser that condenses the working medium in vapor form, and a pump to move the working medium through a circuit. At least one plate heat exchanger with flow channels formed in interspaces between the heat exchanger plates is provided as a component of the system and includes at least the recuperator and the condenser.
1. A plate heat exchanger for a heat recovery system, comprising:
a plurality of trough-shaped heat exchanger plates arranged to form a vertical stack, rims of the plates engaging to form the outer peripheral contour of the plate heat exchanger, flow channels being provided in the interspaces between the plates;
a first inlet port and a first outlet port arranged at a first end of the stack, the first inlet port and the first outlet port being in fluid communication with a first subset of the flow channels;
a second inlet port arranged at the first end of the stack and in fluid communication with a second subset of the flow channels interleaved with the first subset, the first and second subsets of the flow channels together defining a recuperator of the heat recovery system;
a second outlet port arranged at a second end of the stack opposite the first end and in fluid communication with a third subset of the flow channels;
a third inlet port and a third outlet port arranged at the second end of the stack, the third inlet port and the third outlet port being in fluid communication with a fourth subset of the flow channels interleaved with the third subset, the third and fourth subsets of the flow channels together defining a supercooler of the heat recovery system;
a fifth subset of the flow channels arranged between the recuperator and the supercooler and in fluid communication with the second inlet port, the fifth subset of the flow channels being fluidly in parallel with the second subset of flow channels, the third subset of flow channels being arranged in series with both the second and the fifth subsets of flow channels to receive the combined fluid flow therefrom; and
a sixth subset of the flow channels interleaved with the fifth subset, the sixth subset of the flow channels being fluidly in parallel with the fourth subset of the flow channels, the fifth and sixth subsets of the flow channels together defining a condenser of the heat recovery system.
2. The plate heat exchanger of claim 1 , wherein the trough-shaped heat exchanger plates are provided with aligned openings to enable the fluid communication between said subsets of flow channels and said inlet and outlet ports.
3. The plate heat exchanger of claim 1 , wherein the first subset of the flow channels consists of a single one of the flow channels.
4. The plate heat exchanger of claim 3 , wherein said single one of the flow channels is the outermost flow channel at the first end of the stack, and wherein the second subset of the flow channels consists of another single one of the flow channels.
5. The plate heat exchanger of claim 1 , wherein an outermost one of the plurality of trough-shaped heat exchanger plates at the first end of the stack has a significantly greater plate thickness than the other ones of the plurality of trough-shaped heat exchanger plates.
6. The plate heat exchanger of claim 1 , wherein the fifth and sixth subsets of the flow channels together constitute a majority of the flow channels provided in the interspaces between the plates.