Material applicator comprising a surface interface guide forming a continuous ring shaped flow channel with an unobstructive guding assembly therein
Provided are methods and systems for applying materials at interface areas formed by fasteners and parts. Specifically, a material is delivered to an interface area such that at least a portion of a fastener remains free from this material. The interface area may be sealed such that the material is contained within that area. As such, a controlled amount of the material is dispensed in a precise location. An applicator used for this process may include a housing and inner guide slidably disposed within this housing. The material may be delivered through an annular flow channel between the housing and inner guide. The inner guide may be sealed against and, in some embodiments, centered with respect to the fastener. The housing may be sealed with respect to the part and, in some embodiments, may be rotated with respect to the part to redistribute the material at the interface area.
1. An applicator for forming a deposit of a material in an interface area of a first surface and a second surface, the applicator comprising:
a housing defining a cavity;
a center support located within the cavity and coupled to the housing via one or more spokes that extend through and partially separate the cavity;
an inner guide coupled to the center support and slidably disposed within the cavity of the housing such that the housing and the inner guide form a flow channel within the cavity between an internal wall of the housing and an external wall of the inner guide, the flow channel having a ring shape,
wherein the flow channel is continuous with the cavity and extends from the cavity to an inner guide contact surface of the inner guide located at the end of the inner guide for sealingly engaging the first surface to partially define the interface area; and
two or more guiding protrusions located within the flow channel,
wherein the two or more guiding protrusions extend from the inner guide and into corresponding guiding recesses of the housing such that the two or more guiding protrusions partially separate the ring shape of the flow channel,
wherein the two or more guiding protrusions do not extend to the inner guide contact surface such that the ring shape of a portion of the flow channel at the inner guide contact surface is continuous and is unobstructed by any guiding protrusions or spokes, and
wherein each of the guiding recesses includes a length that allows the two or more guiding protrusions to slide within the corresponding guiding recesses as the inner guide slides within the cavity to define a sliding direction of the inner guide with respect to the housing;
wherein the material flows through the cavity and the flow channel, and is dispensed in a continuous ring shape to the interface area.
2. The applicator of claim 1 , wherein the first surface is a fastener, and wherein the inner guide contact surface sealingly engages the fastener to partially define the interface area.
3. The applicator of claim 1 , wherein the second surface is a part, and wherein the housing comprises a housing contact surface for sealingly engaging the part to partially define the interface area.
4. The applicator of claim 1 , wherein the inner guide is configured to slide with respect to the housing between a retracted position and a protracted position.
5. The applicator of claim 4 , wherein a portion of the inner guide extends outside of the housing when the inner guide is in the protracted position.
6. The applicator of claim 4 , wherein the inner guide is positioned within the cavity of the housing when the inner guide is in the retracted position.
7. The applicator of claim 1 , wherein the flow channel is restricted when the inner guide is in a protracted position.
8. The applicator of claim 1 , wherein the inner guide is porous and configured to pass the material through the inner guide.
9. The applicator of claim 1 , further comprising a biasing mechanism disposed between the housing and the inner guide and urging the inner guide from a retracted position into a protracted position.
10. The applicator of claim 9 , wherein the biasing mechanism is a spring.
11. The applicator of claim 1 , further comprising a retaining mechanism keeping the inner guide from protracting out of the housing beyond a protracted position.
12. The applicator of claim 11 , wherein the retaining mechanism is a bolt protruding into the inner guide and being threadably attached to the center support, and wherein the inner guide is slidably disposed on the bolt and configured to slide on the bolt between a retracted position and the protracted position.
13. The applicator of claim 11 , wherein the retaining mechanism blocks the flow channel when the inner guide in the protracted position.
14. The applicator of claim 1 , further comprising a rotational mechanism connected to the housing for rotating the housing with respect to the inner guide.