IP Library Granted Patent US 9,616,846
Granted Patent B2
US 9,616,846 · App. 14/666,987 · Granted Apr 11, 2017

Belt retractor

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Quick Facts
Patent No.
US 9,616,846
App. No.
14/666,987
Granted
Apr 11, 2017
Kind
B2
Abstract

The invention relates to a belt retractor for a seat belt having a belt reel for winding up and unwinding the seat belt and a torsion bar which is arranged outside the belt reel and is connected at one bar end to a switchable fixing device. The switchable fixing device keeps the bar end rotationally fixed in one state and permits rotation of the bar end in another state. The switchable fixing device has a displaceable piston which, with a piston portion, in a locking position, can secure the bar end against rotation and, in a release position displaced in relation to the locking position, releases the bar end.

Claims (49)

1. A belt retractor ( 10 ) for a seat belt comprising:

a belt reel ( 20 ) for winding up and unwinding the seat belt, and

a torsion bar ( 30 ) which is arranged outside the belt reel ( 20 ) and is connected at one bar end ( 32 ) to a switchable fixing device ( 50 ), the switchable fixing device ( 50 ), in one state, keeping the bar end ( 32 ) rotationally fixed and, in another state, permitting rotation of the bar end ( 32 ), wherein

the switchable fixing device ( 50 ) has a housing ( 60 ) and a displaceable piston ( 80 ) which, with a piston portion, in a locking position, can secure the bar end ( 32 ) against rotation and, in a release position displaced in relation to the locking position, releases the bar end ( 32 ),

in an outer piston portion located outside the housing ( 60 ) the piston ( 80 ) has a slot-like depression or a slot-like hole ( 82 ) in which—in the locking position of the piston ( 80 )—a locking pin ( 91 ) engages, the locking pin blocking or at least limiting an axial displacement of the piston ( 80 ) in the direction of the release position, and

the locking pin ( 91 ) is of a size that when the gas generator ( 70 ) is activated, the locking pin is sheared off by the piston ( 80 ).

2. The belt retractor ( 10 ) as claimed in claim 1 , wherein

the fixing device ( 50 ) has a gas generator ( 70 ) which, when activated, generates gas and, by means of the gas pressure, moves the piston ( 80 ) in an axial manner from the locking position into the release position.

3. The belt retractor ( 10 ) as claimed in claim 1 , wherein

the switchable fixing device ( 50 ) housing ( 60 ) has an internal gas duct which connects two housing openings ( 62 , 63 ) in the housing ( 60 ) to each other and is rectilinear in portions,

the entire piston ( 80 ) or at least an inner piston portion of the piston ( 80 ) is guided axially in the rectilinear portion of the gas duct, and

after the gas generator ( 70 ) is activated, the gas of the gas generator ( 70 ) is conducted in the direction of the piston ( 80 ) and the piston ( 80 ) is moved exclusively in an axial manner in the rectilinear portion of the gas duct.

4. The belt retractor ( 10 ) as claimed in claim 1 , wherein

the locking pin ( 91 ) is integrally formed in a positioning element ( 90 ) which resiliently fixes the position of the axis of rotation of the torsion bar ( 30 ) in the region of the bar end ( 32 ).

5. The belt retractor ( 10 ) as claimed in claim 1 , wherein

a seal ( 100 ) which seals the piston ( 80 ) in relation to the housing ( 60 ) is fitted on that piston side of the piston ( 80 ) which faces the gas generator ( 70 ).

6. The belt retractor ( 10 ) as claimed in claim 1 , wherein

the bar end ( 32 ) has an interlocking connection portion ( 86 ) in which a complementary interlocking connection portion ( 81 ) of the piston ( 80 ) engages in the locking position and from which the complementary interlocking connection portion of the piston ( 80 ) is separated in the release position.

7. The belt retractor ( 10 ) as claimed in claim 1 , wherein

the piston ( 80 ) is in at least two parts and has at least two parts connected to each other forming one piston basic body ( 500 ) and at least one insert part ( 600 ).

8. The belt retractor ( 10 ) as claimed in claim 7 , wherein

the piston basic body ( 500 ) is composed of plastic and the insert part ( 600 ) of metal.

9. The belt retractor ( 10 ) as claimed in claim 7 , wherein

a seal ( 510 ), in particular a plastics or rubber seal, is integrally formed in one piece by injection mold on that piston end of the piston basic body ( 500 ) which faces the gas generator ( 70 ).

10. A belt retractor ( 10 ) for a seat belt comprising:

a belt reel ( 20 ) for winding up and unwinding the seat belt, and

a torsion bar ( 30 ) which is arranged outside the belt reel ( 20 ) and is connected at one bar end ( 32 ) to a switchable fixing device ( 50 ), the switchable fixing device ( 50 ), in one state, keeping the bar end ( 32 ) rotationally fixed and, in another state, permitting rotation of the bar end ( 32 ), wherein

the switchable fixing device ( 50 ) has a displaceable piston ( 80 ) which, with a piston portion, in a locking position, can secure the bar end ( 32 ) against rotation and, in a release position displaced in relation to the locking position, releases the bar end ( 32 ), and

the piston ( 80 ) has, between the side facing the gas generator ( 70 ) and the side facing away from the gas generator ( 70 ), in the region of the inner piston portion of the piston ( 80 ), a depression ( 86 ) in which, after the release position of the piston ( 80 ) is reached, a spring element ( 61 ) engages such that the return movement of the piston ( 80 ) from the release position into the locking position is prevented.

11. The belt retractor ( 10 ) as claimed in claim 10 , wherein

the depression ( 86 ) is ramp-shaped and has a steep and a gentle flank ( 86 a , 86 b ),

the gentle flank ( 86 a ) lying closer to the gas generator ( 70 ) than the steep flank ( 86 b ).

12. A belt retractor ( 10 ) for a seat belt comprising:

a belt reel ( 20 ) for winding up and unwinding the seat belt, and

a torsion bar ( 30 ) which is arranged outside the belt reel ( 20 ) and is connected at one bar end ( 32 ) to a switchable fixing device ( 50 ), the switchable fixing device ( 50 ), in one state, keeping the bar end ( 32 ) rotationally fixed and, in another state, permitting rotation of the bar end ( 32 ), wherein

the switchable fixing device ( 50 ) has a displaceable piston ( 80 ) which, with a piston portion, in a locking position, can secure the bar end ( 32 ) against rotation and, in a release position displaced in relation to the locking position, releases the bar end ( 32 ), and

a spring element ( 61 ) is attached or is integrally formed in one piece to or on or in the housing ( 60 ), said spring element blocking or at least impeding a displacement of the piston ( 80 ) in the axial direction from the locking position into the release position before the gas generator ( 70 ) is activated.

13. A belt retractor ( 10 ) for a seat belt comprising

a belt reel ( 20 ) for winding up and unwinding the seat belt, and

a torsion bar ( 30 ) which is arranged outside the belt reel ( 20 ) and is connected at one bar end ( 32 ) to a switchable fixing device ( 50 ), the switchable fixing device ( 50 ), in one state, keeping the bar end ( 32 ) rotationally fixed and, in another state, permitting rotation of the bar end ( 32 ), wherein

the switchable fixing device ( 50 ) has a housing ( 60 ) and a displaceable piston ( 80 ) which, with a piston portion, in a locking position, can secure the bar end ( 32 ) against rotation and, in a release position displaced in relation to the locking position, releases the bar end ( 32 ),

the housing ( 60 ) has a housing opening ( 62 ) through which, when the gas generator ( 70 ) is activated, the piston ( 80 ) or at least the inner piston portion is at least partially pushed axially out of the housing ( 60 ), and

a deformable edge portion of the housing ( 60 ) is arranged in the region of the housing opening ( 62 ), said edge portion projecting into the housing opening, operating as a spring element ( 61 ) and blocking or impeding a displacement of the piston ( 80 ) in the axial direction from the locking position into the release position before the gas generator ( 70 ) is activated and, after movement of the piston ( 80 ), preventing a return movement.

14. A belt retractor ( 10 ) for a seat belt comprising:

a belt reel ( 20 ) for winding up and unwinding the seat belt, and

a torsion bar ( 30 ) which is arranged outside the belt reel ( 20 ) and is connected at one bar end ( 32 ) to a switchable fixing device ( 50 ), the switchable fixing device ( 50 ), in one state, keeping the bar end ( 32 ) rotationally fixed and, in another state, permitting rotation of the bar end ( 32 ), wherein

the switchable fixing device ( 50 ) has a displaceable piston ( 80 ) which, with a piston portion, in a locking position, can secure the bar end ( 32 ) against rotation and, in a release position displaced in relation to the locking position, releases the bar end ( 32 ),

the piston ( 80 ) has a snap hook ( 400 ) which, in the position of the piston ( 80 ) blocking the torsion bar ( 30 ) such that before the gas generator ( 70 ) is triggered, is latched in a housing hole ( 410 ) in the housing ( 60 ) and,

after the gas generator ( 70 ) is triggered, prevents the piston ( 80 ) from moving back from the position of the piston ( 80 ) releasing the torsion bar ( 30 ) into the blocking position.

Assignments (6)
INTELLECTUAL PROPERTY SECURITY AGREEMENT SUPPLEMENT Recorded Jan 13, 2026
From: JOYSON SAFETY SYSTEMS ACQUISITION LLC; JOYSON SAFETY SYSTEMS JAPAN G.K.; KEY SAFETY SYSTEMS, INC.; JOYSON SAFETY SYSTEMS GERMANY GMBH
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 074331/0585 →
RELEASE OF SECURITY INTEREST Recorded Oct 12, 2021
From: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
To: JOYSON SAFETY SYSTEMS GERMANY GMBH
Reel/Frame 057775/0611 →
SECURITY INTEREST Recorded Oct 12, 2021
From: JOYSON SAFETY SYSTEMS GERMANY GMBH
To: DEUTSCHE BANK TRUST COMPANY AMERICAS, AS SECURITY AGENT FOR THE SECURED PARTIES
Reel/Frame 057828/0235 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2020
From: TAKATA AG
To: JOYSON SAFETY SYSTEMS GERMANY GMBH
Reel/Frame 052551/0131 →
SECURITY INTEREST Recorded May 30, 2018
From: JOYSON SAFETY SYSTEMS GERMANY GMBH
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 046288/0738 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2015
From: GLOECKLER, OLIVER; SCHRADE, WOLFGANG; LINDE, PETER; EISEMANN, UWE; TOTH, ARMIN
To: TAKATA AG
Reel/Frame 035263/0564 →