IP Library Granted Patent US 9,903,164
Granted Patent B2
US 9,903,164 · App. 14/667,410 · Granted Feb 27, 2018

Drill bits and drilling apparatuses including the same

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Quick Facts
Patent No.
US 9,903,164
App. No.
14/667,410
Granted
Feb 27, 2018
Kind
B2
Abstract

A roof-bolt drill bit has a bit body rotatable about a central axis and at least one coupling pocket defined in the bit body. At least one coupling pocket is defined in the bit body, the at least one coupling pocket being defined by a pocket back surface, a first pocket side surface having a substantially planar surface extending from the pocket back surface, and a second pocket side surface having a substantially planar surface extending from the pocket back surface, the second pocket side surface being nonparallel to the first pocket side surface. The first pocket side surface extends at an angle of between approximately 45° and approximately 90° relative to the second pocket side surface and the first pocket side surface and the second pocket side surface are separated from one another.

Claims (56)

1. A roof-bolt drill bit, comprising:

a bit body rotatable about a central axis;

at least one coupling pocket defined in the bit body, the at least one coupling pocket being defined by:

a pocket back surface;

a first pocket side surface comprising a substantially planar surface extending from the pocket back surface;

a second pocket side surface comprising a substantially planar surface extending from the pocket back surface, the second pocket side surface being nonparallel to the first pocket side surface;

at least one debris opening defined in the bit body;

at least one cutting element at least partially disposed in the at least one coupling pocket, the at least one cutting element having an arcuate side surface peripherally extending around a majority of a cutting face of the at least one cutting element;

wherein:

the first pocket side surface extends at an angle of between approximately 45° and approximately 90° relative to the second pocket side surface;

the first pocket side surface and the second pocket side surface are separated from one another.

2. The roof-bolt drill bit of claim 1 , wherein the first pocket side surface and the second pocket side surface are separated from one another by a pocket transition region.

3. The roof-bolt drill bit of claim 1 , wherein:

the at least one coupling pocket is further defined by a pocket transition region extending between the first pocket side surface and the second pocket side surface.

4. The roof-bolt drill bit of claim 1 , further comprising at least one fluid delivery port defined in the bit body.

5. The roof-bolt drill bit of claim 1 , further comprising:

a vacuum hole defined in the bit body extending from the at least one debris opening.

6. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element comprises two cutting elements positioned circumferentially substantially 180° apart with substantially the same back rake angles and side rake angles.

7. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element comprises a superabrasive table bonded to a substrate.

8. The roof-bolt drill bit of claim 7 , wherein the superabrasive table comprises a polycrystalline diamond material.

9. The roof-bolt drill bit of claim 1 , wherein the at least one cutting element further comprises a substantially planar surface.

10. The roof-bolt drill bit of claim 1 , wherein:

the at least one cutting element comprises:

a cutting face;

an element back surface abutting the pocket back surface;

an element side surface extending around an outer periphery of the cutting face, the element side surface comprising:

a first element side surface positioned adjacent to the first pocket side surface;

a second element side surface positioned adjacent to the second pocket side surface;

wherein the arcuate side surface extends from the first element side surface to the second element side surface.

11. The roof-bolt drill bit of claim 1 , wherein the arcuate side surface of the at least one cutting element comprises a partial-cylindrical side surface.

12. The roof-bolt drill bit of claim 1 , wherein:

the at least one debris opening is defined in a side portion of the bit body;

a portion of the at least one cutting element extends into the debris opening.

13. A roof-bolt drill bit, comprising:

a bit body rotatable about a central axis;

at least one coupling pocket defined in the bit body, the at least one coupling pocket being defined by:

a pocket back surface;

a first pocket side surface comprising a substantially planar surface extending from the pocket back surface;

a second pocket side surface extending from the pocket back surface, the second pocket side surface being separated from the first pocket side surface by a gap;

at least one debris opening defined in the bit body;

at least one cutting element at least partially disposed in the at least one coupling pocket, the at least one cutting element having an arcuate side surface;

wherein the at least one coupling pocket is open to the at least one debris opening via the gap separating the second pocket side surface from the first pocket side surface.

14. The roof-bolt drill bit of claim 13 , further comprising a vacuum hole defined in the bit body extending from the at least one debris opening.

15. The roof-bolt drill bit of claim 13 , wherein:

the at least one cutting element comprises:

a cutting face;

an element back surface abutting the pocket back surface;

an element side surface extending around an outer periphery of the cutting face, the element side surface comprising:

a first element side surface positioned adjacent to the first pocket side surface;

a second element side surface positioned adjacent to the second pocket side surface;

wherein the arcuate side surface extends from the first element side surface to the second element side surface.

16. The roof-bolt drill bit of claim 13 , wherein a portion of the at least one cutting element extends through the gap separating the second pocket side surface from the first pocket side surface into the debris opening.

17. The roof-bolt drill bit of claim 13 , wherein the at least one cutting element comprises a superabrasive table bonded to a substrate.

18. The roof-bolt drill bit of claim 17 , wherein the superabrasive table comprises a polycrystalline diamond material.

19. The roof-bolt drill bit of claim 13 , wherein the at least one cutting element further comprises a substantially planar surface.

20. The roof-bolt drill bit of claim 13 , wherein the arcuate side surface of the at least one cutting element comprises a partial-cylindrical side surface.

Assignments (8)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER AND CHANGE OF NAME Recorded Feb 9, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062643/0885 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2018
From: DOVER BMCS ACQUISITION CORPORATION
To: APERGY BMCS ACQUISITION CORPORATION
Reel/Frame 047303/0956 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2015
From: COX, E. SEAN
To: DOVER BMCS ACQUISITION CORPORATION
Reel/Frame 035245/0549 →