Integrated optical cooling core for optoelectronic interconnect modules
View Patent ↗An apparatus includes one or more optoelectronic transducers, driving circuitry, one or more cooling elements, and a light coupling module. The optoelectronic transducers are configured to convert between optical signals conveyed over optical fibers and respective electrical signals. The driving circuitry is configured to process the electrical signals. The cooling elements are configured to remove heat that is produced at least by the driving circuitry. The light coupling module is configured to couple the optical signals between the optical fibers and the optoelectronic transducers, and additionally serves as a baseplate for the cooling elements.
1. Apparatus, comprising:
one or more optoelectronic transducers, which are configured to convert between optical signals conveyed over optical fibers and respective electrical signals;
driving circuitry, which is configured to process the electrical signals;
one or more cooling elements, which are configured to remove heat that is produced at least by the driving circuitry; and
a light coupling baseplate, which is configured to couple the optical signals between the optical fibers and the optoelectronic transducers, and which additionally serves as a baseplate for the one or more cooling elements,
the light coupling baseplate being molded to the one or more cooling elements.
2. The apparatus according to claim 1 , wherein the light coupling baseplate comprises multiple optical coupling elements, each positioned between an end of an optical fiber and a respective optoelectronic transducer.
3. The apparatus according to claim 2 , wherein the optical coupling elements comprise at least one lens.
4. The apparatus according to claim 1 , wherein the one or more cooling elements comprise a thermoelectric cooler (TEC) that is coupled to one or more of the optoelectronic transducers.
5. The apparatus according to claim 4 , and comprising a thermally-conductive layer connecting the TEC to the one or more of the optoelectronic transducers.
6. The apparatus according to claim 1 , further comprising an optical rotation module configured to rotate the optical signals between the optical fibers and the light coupling baseplate.
7. The apparatus according to claim 1 , wherein the driving circuitry is mounted on the one or more cooling elements.
8. The apparatus according to claim 2 , wherein the optical coupling elements comprise at least one prism.
9. The apparatus according to claim 2 , wherein the light coupling baseplate, including the optical coupling elements, is formed of a single monolithic material.
10. The apparatus according to claim 2 , wherein the optical coupling elements are inserted into the light coupling baseplate.
11. The apparatus according to claim 9 , wherein the light coupling baseplate, including the optical coupling elements, is formed of a single monolithic substrate material.
12. The apparatus according to claim 10 , wherein the light coupling baseplate is formed of a monolithic substrate material.
13. A method, comprising:
providing one or more optoelectronic transducers, for converting between optical signals conveyed over optical fibers and respective electrical signals, and driving circuitry, for processing the electrical signals;
providing one or more cooling elements, for removing heat that is produced at least by the driving circuitry;
forming a light coupling baseplate, which includes optical coupling elements, of a single monolithic material; and
integrating the optoelectronic transducers and the one or more cooling elements with the light coupling baseplate by positioning the optical coupling elements between ends of the optical fibers and the respective optoelectronic transducers, such that the light coupling baseplate couples the optical signals between the optical fibers and the optoelectronic transducers, and additionally serves as a baseplate for the one or more cooling elements.
14. The method according to claim 13 , wherein the optical coupling elements comprise at least one lens.
15. The method according to claim 13 , wherein integrating the one or more cooling elements comprises coupling a thermoelectric cooler (TEC) to one or more of the optoelectronic transducers.
16. The method according to claim 15 , wherein coupling the TEC comprises connecting the TEC to the one or more of the optoelectronic transducers with a thermally-conductive layer.
17. The method according to claim 13 , wherein integrating the one or more cooling elements with the light coupling baseplate comprises fitting the one or more cooling elements to the light coupling baseplate during molding of the light coupling baseplate, by inserting the one or more cooling elements into molten substrate material.
18. The method according to claim 13 , wherein integrating the one or more cooling elements with the light coupling baseplate comprises:
forming the light coupling baseplate by machining a substrate material; and
attaching the one or more cooling elements to the light coupling baseplate.
19. The method according to claim 13 , wherein forming the light coupling baseplate comprises forming the light coupling baseplate, which includes the optical coupling elements, of a single monolithic substrate material.
20. Apparatus, comprising:
one or more optoelectronic transducers, which are configured to convert between optical signals conveyed over optical fibers and respective electrical signals;
driving circuitry, which is configured to process the electrical signals;
one or more cooling elements, which are configured to remove heat that is produced at least by the driving circuitry; and
a light coupling baseplate, which is configured to couple the optical signals between the optical fibers and the optoelectronic transducers, and which additionally serves as a baseplate for the one or more cooling elements, such that the one or more cooling elements pass from a top side of the baseplate to a bottom side of the baseplate.
21. The apparatus according to claim 20 , wherein the driving circuitry is mounted on the one or more cooling elements, at the bottom side of the baseplate.
22. The apparatus according to claim 21 , wherein the one or more cooling elements comprise one or more cooling pedestals at the bottom side of the baseplate, the driving circuitry being mounted on the cooling pedestals.
23. The apparatus according to claim 20 , wherein the light coupling baseplate comprises multiple optical coupling elements, each positioned between an end of an optical fiber and a respective optoelectronic transducer.
24. The apparatus according to claim 23 , wherein the light coupling baseplate, including the optical coupling elements, is formed of a single monolithic material.
25. The apparatus according to claim 23 , wherein the optical coupling elements are inserted into the light coupling baseplate.
26. The apparatus according to claim 20 , wherein the one or more cooling elements comprise a thermoelectric cooler (TEC) that is coupled to one or more of the optoelectronic transducers.
27. The apparatus according to claim 25 , and comprising a thermally-conductive layer connecting the TEC to the one or more of the optoelectronic transducers.
28. A method, comprising:
providing one or more optoelectronic transducers, for converting between optical signals conveyed over optical fibers and respective electrical signals, and driving circuitry, for processing the electrical signals;
providing one or more cooling elements, for removing heat that is produced at least by the driving circuitry;
forming a light coupling baseplate;
inserting optical coupling elements into the light coupling baseplate; and
integrating the optoelectronic transducers and the one or more cooling elements with the light coupling baseplate by positioning the optical coupling elements between ends of the optical fibers and the respective optoelectronic transducers, such that the light coupling baseplate couples the optical signals between the optical fibers and the optoelectronic transducers, and additionally serves as a baseplate for the one or more cooling elements.
29. The method according to claim 28 , wherein integrating the one or more cooling elements with the light coupling baseplate comprises:
forming the light coupling baseplate by machining a substrate material; and
attaching the one or more cooling elements to the light coupling baseplate.
30. The method according to claim 28 , wherein integrating the one or more cooling elements with the light coupling baseplate comprises fitting the one or more cooling elements to the light coupling baseplate during molding of the light coupling baseplate, by inserting the one or more cooling elements into molten substrate material.