IP Library Granted Patent US 9,755,268
Granted Patent B2
US 9,755,268 · App. 14/668,102 · Granted Sep 5, 2017

Gel electrolytes and electrodes

Inventors: Sven Fleischmann (Ludwigshafen, DE); Christine Bunte (Mainz, DE); Yuriy V. Mikhaylik (Tucson, AZ); Veronika G. Viner (Tucson, AZ)
Assignees: Sion Power Corporation; BASF SE
H01M10/052H01M4/136H01M4/1397H01M4/38H01M4/382H01M4/622H01M10/0565H01M2300/0025H01M2300/0085Y02P70/54
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Quick Facts
Patent No.
US 9,755,268
App. No.
14/668,102
Granted
Sep 5, 2017
Kind
B2
Abstract

Gel electrolytes, especially gel electrolytes for electrochemical cells, are generally described. In some embodiments, the gel electrolyte layers comprise components a) to c). Component a) may be at least one layer of at least one polymer comprising polymerized units of: a1) at least one monomer containing an ethylenically unsaturated unit and an amido group and a2) at least one crosslinker. Component b) may be at least one conducting salt and component c) may be at least one solvent. Electrodes may comprise the components a), d) and e), wherein component a) may be at least one layer of at least one polymer as described herein. Component d) may be at least one electroactive layer and component e) may be at least one ceramic layer. Furthermore, electrochemical cells comprising component a) which may be at least one layer of at least one polymer as described herein, are also provided.

Claims (52)

1. A gel electrolyte comprising components a) to c) with

a) at least one layer of at least one polymer comprising polymerized units of a1) and a2)

a1) at least one monomer containing i) an ethylenically unsaturated unit and ii) an amido group, wherein a carbon atom of the amido group is linked via a chemical bond to one of a carbon atom of the ethylenically unsaturated unit, and

a2) at least one crosslinker containing i) at least two ethylenically unsaturated units and ii) a spacer with at least two carbon atoms, wherein two of the ethylenically unsaturated units are linked together via the spacer;

b) at least one conducting salt;

c) at least one solvent,

wherein monomer a2) is selected from a compound as in formula (II)

where

K is —C(O)-L-C(O)—;

L is —NH—(CH 2 ) p —O—(CH 2 —CH 2 —O) m —(CH 2 ) p —NH—, —NH—(CH 2 —CH 2 —O) m —CH 2 —CH 2 —NH— or —NH—(CHR 6 —CH 2 —O) m —(CH 2 —CH 2 —O) n —(CH 2 —CHR 11 —O) o —CH 2 —CHR 14 —NH—;

R 3 and R 12 are each H;

R 6 , R 11 and R 14 are each methyl;

m and o are each independently an integer from 2 to 5;

n is an integer from 7 to 10; and

p is an integer from 1 to 3.

2. The gel electrolyte according to claim 1 , wherein the polymer additionally comprises polymerized units of a3):

a3) at least one further monomer containing an ethylenically unsaturated unit.

3. The gel electrolyte according to claim 2 , wherein the monomer a3) is styrene, an anionic monomer selected from acrylic acid, methacrylic acid, itaconic acid or maleic acid, or a salt of said anionic monomer.

4. The gel electrolyte according to claim 1 , wherein the monomer a1) is selected from a compound as in formula (I)

where

R 1 is C 1 -C 10 -alkyl, —(CHR 4 ) m —X—R 5 , —(CHR 6 —CHR 7 —O) m —R 5 or —(CHR 6 —CHR 7 —O) m —(CHR 8 —CHR 9 —O) m —(CHR 10 —CHR 11 —O) o —R 5 ;

R 2 is H, C 1 -C 10 -alkyl, —(CHR 4 ) m —X—R 5 , —(CHR 6 —CHR 7 —O) m —R 5 or —(CHR 6 —CHR 7 —O) m —(CHR 8 —CHR 9 —O) m —(CHR 10 —CHR 11 —O) o —R 5 ;

R 3 , R 4 and R 6 to R 11 are each independently H or C 1 -C 3 -alkyl;

R 5 is H or C 1 -C 18 -alkyl;

X is O, NH or S;

m and n are each independently an integer from 1 to 16 and

o is an integer from 0 to 10.

5. The gel electrolyte according to claim 4 , wherein in the monomer a1) of the formula (I)

R 1 is —(CHR 4 ) m —O—R 5 , —(CHR 6 —CHR 7 —O) m —R 5 or —(CHR 6 —CHR 7 —O) m —(CHR 8 —CHR 9 —O) m —(CHR 10 —CHR 11 —O) o —R 5 ;

R 2 is H or C 1 -C 5 -alkyl;

R 3 , R 4 and R 6 to R 11 are each independently H or methyl;

R 5 is C 1 -C 5 -alkyl;

m and n are each independently an integer from 1 to 10; and

o is an integer from 0 to 10.

6. The gel electrolyte according to claim 5 , wherein

R 1 is —(CH 2 —CH 2 —O) m —R 5 or —CH 2 —CHR 7 —O—(CH 2 —CHR 9 —O) m —(CH 2 —CHR 11 —O) o —R 5 ;

R 2 is H;

R 3 , R 9 and R 11 are each independently H or methyl;

R 5 C 1 -C 5 -alkyl; and

R 7 is H or methyl;

m, n and o are each independently an integer from 2 to 8.

7. The gel electrolyte according to claim 1 , wherein the conducting salt is a lithium salt.

8. The gel electrolyte according to claim 1 , wherein the ratio of monomer a2) to monomer a1) is from 1:1 to 1:100 (% by weight/% by weight).

9. An electrochemical cell comprising a gel electrolyte according to claim 1 .

10. The electrochemical cell according to claim 9 , comprising a Li-anode or a sulfur cathode.

11. The electrochemical cell according to claim 10 , wherein the electrode comprises at least one layer of at least one polymer according to component a).

12. The electrochemical cell according to claim 11 , wherein the electrode further contains components d) and e) with

d) at least one electroactive layer;

e) at least one protective layer;

wherein the component a) is covered by i) component e) or ii) component d) and component e).

13. The electrochemical cell according to claim 12 , wherein the protective layer comprises a ceramic layer.

14. The electrochemical cell according to claim 12 , wherein the electrochemical cell is a Li/S battery.

Assignments (3)
CONFIRMATORY ASSIGNMENT Recorded Dec 10, 2019
From: BASF SE
To: SION POWER CORPORATION
Reel/Frame 051238/0514 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2016
From: MIKHAYLIK, YURIY V.; VINER, VERONIKA G.
To: SION POWER CORPORATION
Reel/Frame 038932/0108 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2016
From: FLEISCHMANN, SVEN; BUNTE, CHRISTINE
To: BASF SE
Reel/Frame 038932/0124 →
Continuity (2)
Provisional Application 61970950 · Mar 27, 2014
Related Publication 20150280277A1 · Oct 1, 2015