IP Library Granted Patent US 9,701,178
Granted Patent B2
US 9,701,178 · App. 14/668,772 · Granted Jul 11, 2017

Cabin air filter

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Quick Facts
Patent No.
US 9,701,178
App. No.
14/668,772
Granted
Jul 11, 2017
Kind
B2
Abstract

An apparatus and a method are provided for a cabin air filter to remove airborne molecular contaminants and volatile organic compounds from a passenger compartment of a vehicle. The cabin air filter includes a supportive frame configured to suitably orient the cabin air filter within a ventilation system of the vehicle. The supportive frame having a shape and size suitable for supporting the cabin air filter within the ventilation system. A filter medium is retained within the supportive frame and configured to remove the airborne molecular contaminants and volatile organic compounds from air flowing through the ventilation system. The filter medium electrostatically attracts and agglomerates contaminants within the air flowing through the air filter. In some embodiments, the filter medium includes fibers treated with antimicrobial molecules configured to destroy microbes. In some embodiments, the filter medium includes fibrous materials configured to release a fragrance into the passenger compartment.

Claims (26)

1. An apparatus for a cabin air filter to remove airborne molecular contaminants and volatile organic compounds from a passenger compartment of a vehicle, comprising:

a supportive frame comprising a shape and size suitable for orienting the cabin air filter within a ventilation system of the vehicle; and

a filter medium retained within the supportive frame and configured to remove the airborne molecular contaminants and volatile organic compounds (VOCs) from air flowing through the ventilation system,

wherein the filter medium comprises a central screen configured to be electrically charged, the central screen being covered on each side by at least one layer of fibers capable of being electrically polarized, each of the at least one layer of fibers being covered by a grounded wire screen, wherein upon positively charging the central screen the at least one layer of fibers polarizes particle contaminants within the air flowing through the ventilation system, thereby causing the contaminants to be electrostatically entrapped within the at least one layer of fibers.

2. The apparatus of claim 1 , wherein the filter medium comprises at least one layer of cotton gauze sandwiched between two epoxy-coated aluminum wire screens, the at least one layer of cotton gauze being suitable for treatment with a filter oil composition to cause tackiness of microscopic fiber strands comprising the filter medium.

3. The apparatus of claim 1 , wherein the filter medium is configured to electrostatically attract and agglomerate particle contaminants within the air flowing through the ventilation system.

4. The apparatus of claim 1 , wherein the filter medium comprises at least some fibers that are treated with a coating of antimicrobial molecules configured to destroy microbes, the antimicrobial molecules comprising positively charged molecules distributed around the entire circumference of each of the at least some fibers and configured to cooperate with polarized fibers within the filter medium.

5. The apparatus of claim 4 , wherein the positively charged molecules are configured to electrostatically capture negatively charged microbes and volatile organic compounds as small as substantially 0.001 microns in diameter within the air flowing through the ventilation system.

6. The apparatus of claim 1 , wherein the filter medium is configured to electrostatically entrap particle contaminants and release a fragrance into the air flowing through the ventilation system, the filter medium comprising antimicrobial molecules configured to destroy entrapped particle contaminants, the filter medium comprising at least one substance configured to release the fragrance into air passing through the filter medium, wherein the at least one substance is located downstream of the antimicrobial molecules so as to avoid destruction of aromatic molecules by the antimicrobial molecules.

7. A cabin air filter for a vehicle passenger compartment, comprising:

a supportive frame configured to suitably orient the cabin air filter within a ventilation system of the vehicle; and

a filter medium retained within the supportive frame and configured to electrostatically attract and agglomerate airborne molecular contaminants and volatile organic compounds (VOCs) within air flowing through the ventilation system,

wherein the filter medium comprises a central screen configured to be electrically charged, the central screen being covered on each side by at least one layer of fibers capable of being electrically polarized, each of the at least one layer of fibers being covered by a grounded wire screen, wherein upon positively charging the central screen the at least one layer of fibers polarizes particle contaminants within the air flowing through the ventilation system, thereby causing the contaminants to be electrostatically entrapped within the at least one layer of fibers.

8. The cabin air filter of claim 7 , wherein the filter medium comprises at least some fibers that are treated with a coating of positively charged molecules configured to electrostatically capture and destroy negatively charged microbes and volatile organic compounds as small as substantially 0.001 microns in diameter within the air flowing through the ventilation system.

9. The cabin air filter of claim 8 , wherein the filter medium comprises at least one substance configured to release a fragrance into air passing through the filter medium, wherein the at least one substance is located downstream of the positively charged molecules so as to avoid destruction of aromatic molecules by the positively charged molecules.

10. The cabin air filter of claim 7 , wherein at least a portion of the filter medium comprises at least one layer of cotton gauze configured for treatment with a filter oil composition to enhance airflow and filtration of air flowing through microscopic fiber strands comprising the filter medium.

11. The cabin air filter of claim 10 , wherein the filter oil composition comprises a first portion comprising paraffinic oil by volume of the composition, a second portion comprising polyalphaolefin (PAO) by volume of the composition, and a third portion comprising red dye by volume of the composition.

12. A method for cleaning a cabin air filter which is installed within a ventilation system of a vehicle, the method comprising:

removing the cabin air filter from the ventilation system, wherein the cabin air filter includes a filter medium comprising a central screen configured to be electrically charged, the central screen being covered on each side by at least one layer of fibers capable of being electrically polarized, each of the at least one layer of fibers being covered by a grounded wire screen, wherein upon positively charging the central screen the at least one layer of fibers polarizes particle contaminants within the air flowing through the ventilation system, thereby causing the contaminants to be electrostatically entrapped within the at least one layer of fibers,

clearing the ventilation system of any debris trapped therein;

flushing contaminants from the filter medium by way of a water hose;

allowing the water and contaminants to drain from the filter medium; and

allowing the filter medium to dry.

13. The method of claim 12 , wherein at least a portion of the filter medium comprises at least one layer of cotton gauze configured for treatment with a filter oil composition comprising a first portion comprising paraffinic oil by volume of the composition, a second portion comprising polyalphaolefin (PAO) by volume of the composition, and a third portion comprising red dye by volume of the composition.

14. The method of claim 12 , wherein flushing contaminants from the filter medium further comprises using a solvent to remove a filter oil composition from the filter medium.

15. The method of claim 12 , wherein allowing the filter medium to dry further comprises uniformly applying a filter oil composition to the filter medium and allowing the filter oil to wick into the filter medium.

Assignments (11)
PATENT SECURITY AGREEMENT – SUPPLEMENT NO. 1 Recorded Oct 25, 2024
From: K & N ENGINEERING, INC.
To: ANKURA TRUST COMPANY, LLC
Reel/Frame 069268/0013 →
SECURITY INTEREST Recorded Oct 24, 2024
From: K & N ENGINEERING, INC.
To: FIFTH THIRD BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 071008/0165 →
RELEASE OF SECURITY INTEREST Recorded Feb 15, 2023
From: KEYBANK NATIONAL ASSOCIATION
To: K & N ENGINEERING, INC.
Reel/Frame 062762/0438 →
RELEASE OF SECURITY INTEREST Recorded Feb 15, 2023
From: KEYBANK NATIONAL ASSOCIATION
To: K & N ENGINEERING, INC.
Reel/Frame 062819/0480 →
RELEASE OF SECURITY INTEREST Recorded Feb 15, 2023
From: ANKURA TRUST COMPANY, LLC
To: K & N ENGINEERING, INC.
Reel/Frame 062760/0937 →
SUPERPRIORITY PATENT SECURITY AGREEMENT Recorded Oct 17, 2022
From: K & N ENGINEERING, INC.
To: ANKURA TRUST COMPANY, LLC
Reel/Frame 061689/0682 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: WILLIAMS, STEVE
To: K&N ENGINEERING, INC.
Reel/Frame 050436/0813 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2019
From: WALL, JERE JAMES
To: K&N ENGINEERING, INC.
Reel/Frame 050438/0532 →
SECURITY INTEREST Recorded Oct 20, 2016
From: K & N ENGINEERING, INC.
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 040436/0534 →
SECURITY INTEREST Recorded Oct 20, 2016
From: K&N ENGINEERING, INC
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 040436/0520 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2015
From: WILLIAMS, STEVE; WALL, JERE JAMES; ROSENBAUM, AMIR
To: K&N ENGINEERING, INC.
Reel/Frame 035855/0607 →