IP Library Granted Patent US 9,828,500
Granted Patent B2
US 9,828,500 · App. 14/671,210 · Granted Nov 28, 2017

Hydrophobic, cationic polymers for treating construction aggregates

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Quick Facts
Patent No.
US 9,828,500
App. No.
14/671,210
Granted
Nov 28, 2017
Kind
B2
Abstract

The present invention provides methods, admixture compositions for treating clay-bearing aggregates used for construction purposes, and aggregate compositions for construction purposes. The clay-bearing aggregates are treated with a cationic copolymer made from two and preferably three different monomer components. Cementitious compositions containing the treated aggregates are also described.

Claims (32)

1. A composition comprising:

(i) a water-reducer for modifying hydratable mortar or concrete; and

(ii) at least one copolymer obtained from monomer components as follows:

(A) a cationic monomer represented by one of the following structures

wherein

R 1 , R 2 , and R 3 each independently represent hydrogen, —CH 3 , or —COOH;

R 4 , R 5 , R 6 , R 7 , and R 8 each independently represent a C 1 -C 4 alkyl group;

R 9 and R 10 each independently represent hydrogen or —CH 3 ;

Z 1 represents —O— or —NH—;

Y 1 represents —CH 2 CH(OH)CH 2 — or C 1 -C 6 alkyl group; and

X represents a halide, pseudohalide, or sulfate; and

(B) a hydrophobic, essentially water-insoluble monomer selected from the group consisting of vinyl acetate, acrylonitrile, styrene and its derivatives, vinyl ether of formula CH 2 ═CH—O—R 11 in which R 11 is a group selected from a linear or branched, saturated or unsaturated, hydrocarbon radical moiety having from 1 to 6 carbons, and ester or amide represented by the formula H 2 C═CR 12 —CO—Z 2 —R 13 in which R 12 is a hydrogen or C 1 to C 3 alkyl group, Z 2 is —O— or —NH—, and R 13 is a linear or branched, saturated or unsaturated hydrocarbon radical moiety having from 1 to 8 carbons;

wherein said water reducer is selected from the group consisting of lignin sulfonate, naphthalene sulfonate formaldehyde condensate (NSFC), melamine sulfonate formaldehyde condensate (MSFC), and mixture thereof.

2. The composition of claim 1 wherein said copolymer has a molecular weight of 1,000-100,000.

3. The composition of claim 1 , wherein said copolymer has a molecular weight of 2,000-60,000.

4. The composition of claim 1 , wherein said copolymer has a molecular weight of 5,000-50,000.

5. The composition of claim 1 wherein the molar ratio (A:B) of said first monomer component (A) to said second monomer component (B) is 0.75:0.25 to 0.98:0.02.

6. The composition of claim 1 wherein the molar ratio (A:B) of said first monomer component (A) to said second monomer component (B) is 0.80:0.20 to 0.95:0.05.

7. The composition of claim 1 wherein each of R 7 and R 8 are —CH 3 groups, and each of R 9 and R 10 are hydrogen.

8. The composition of claim 1 wherein Z 1 is oxygen and Y 1 is —CH 2 CH 2 —.

9. The composition of claim 1 wherein Z 1 is —NH— and Y 1 is —CH 2 CH 2 CH 2 —.

10. The composition of claim 1 wherein said copolymer has two or more monomer components which are represented by said structures of said monomer component (A).

11. The composition of claim 1 wherein said copolymer has two or more monomer components which are represented by said structures of said monomer component (B).

12. The composition of claim 1 wherein said copolymer further comprises a monomer selected from the group consisting of acrylamide, methacrylamide, alkyl acrylamide, dialkyl acrylamide, alkyl methacrylamide, dialkyl methacrylamide, polyalkyleneoxide acrylate, polyalkyleneoxide methacrylate, and polyalkyleneoxide ether.

13. The composition of claim 1 further comprising gluconate, EO/PO polymer, or mixture thereof.

14. The composition of claim 1 further comprising a cement binder.

15. The composition of claim 1 further comprising aggregates.

16. The composition of claim 14 further comprising aggregates.

17. The composition of claim 1 further comprising an admixture chosen from set retarders, set accelerators, defoamers, air entraining agents, surface active agents, or mixtures thereof.

18. A concrete composition comprising the composition of claim 1 .

19. An aggregate composition comprising the composition of claim 1 .

20. The aggregate composition of 19 further comprising a gluconate and EO/PO polymer.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Sep 27, 2022
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: DE NEEF CONSTRUCTION CHEMICALS (US) INC.; VERIFI LLC; GCP APPLIED TECHNOLOGIES INC.
Reel/Frame 061553/0521 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER 13353676 PREVIOUSLY RECORDED ON REEL 037701 FRAME 0396. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 17, 2016
From: W. R. GRACE & CO.-CONN.
To: GCP APPLIED TECHNOLOGIES INC.
Reel/Frame 038289/0821 →
SECURITY INTEREST Recorded Mar 7, 2016
From: GCP APPLIED TECHNOLOGIES INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 038012/0407 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2016
From: W. R. GRACE & CO.-CONN.
To: GCP APPLIED TECHNOLOGIES INC.
Reel/Frame 037701/0396 →